The Effect of Initial Microstructure of A356 Alloys on the Mechanical Behavior in the Semisolid State

2006 ◽  
Vol 116-117 ◽  
pp. 449-452 ◽  
Author(s):  
Zhi Liang Ning ◽  
H. Wang ◽  
Jian Fei Sun

The quality of semisolid casting largely depends on the formability of the semisolid feedstock. Despite of the semisolid casting process conditions, the initial microstructure of the feedstock plays a significant role in determining the metal formability under the semisolid state. In this study, the effect of initial microstructure of A356 alloy on the mechanical forming response in its semisolid state was investigated. A wide range of the initial microstructures varied from a very coarse dendritic structure to a fine globular structure were produced in A356 alloy using the Controlled Nucleation Method, particularly by controlling pouring temperature during solidification. Cylindrical specimens with 12 mm in diameter and 10 mm in height were compressed to a height reduction of 8 mm at constant strain rates from 1.3910-1 /s to 1.3910-3 /s. Strain rate jump tests were also carried out in order to evaluate the strain rate sensitivity at high fraction solid of 0.9. The materials produced with a low superheat exhibit a fine globular structure. They showed a very low compression stress in the semisolid state compared with the materials poured at high temperatures, which have coarse and dendritic structure.

2015 ◽  
Vol 719-720 ◽  
pp. 87-90
Author(s):  
Muneer Baig ◽  
Hany Rizk Ammar ◽  
Asiful Hossain Seikh ◽  
Mohammad Asif Alam ◽  
Jabair Ali Mohammed

In this investigation, bulk ultra-fine grained and nanocrystalline Al-2 wt.% Fe alloy was produced by mechanical alloying (MA). The powder was mechanically milled in an attritor for 3 hours and yielded an average crystal size of ~63 nm. The consolidation and sintering was performed using a high frequency induction sintering (HFIS) machine at a constant pressure of 50 MPa. The prepared bulk samples were subjected to uniaxial compressive loading over wide range of strain rates for large deformation. To evaluate the effect of sintering conditions and testing temperature on the strain rate sensitivity, strain rate jump experiments were performed at high temperature. The strain rate sensitivity of the processed alloy increased with an increase in temperature. The density of the bulk samples were found to be between 95 to 97%. The average Vickers micro hardness was found to be 132 Hv0.1.


2011 ◽  
Vol 82 ◽  
pp. 124-129 ◽  
Author(s):  
Ezio Cadoni ◽  
Matteo Dotta ◽  
Daniele Forni ◽  
Stefano Bianchi

In this paper the first results of the mechanical characterization in tension of two high strength alloys in a wide range of strain rates are presented. Different experimental techniques were used for different strain rates: a universal machine, a Hydro-Pneumatic Machine and a JRC-Split Hopkinson Tensile Bar. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. An increase of the stress at a given strain increasing the strain-rate from 10-3 to 103 s-1, a moderate strain-rate sensitivity of the uniform and fracture strain, a poor reduction of the cross-sectional area at fracture with increasing the strain-rate were shown. Based on these experimental results the parameters required by the Johnson-Cook constitutive law were determined.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 324 ◽  
Author(s):  
Marcin Chybiński ◽  
Łukasz Polus ◽  
Maria Ratajczak ◽  
Piotr Sielicki

The present study focused on the behaviour of the AW-6060 aluminium alloy in peak temper condition T6 under a wide range of loads: tensile loading, projectile and explosion. The alloy is used as a structural component of civil engineering structures exposed to static or dynamic loads. Therefore, it was crucial to determine the material’s behaviour at low and intermediate rates of deformation. Despite the fact that the evaluation of the strain rate sensitivity of the AW-6060 aluminium alloy has already been discussed in literature, the authors of this paper wished to further investigate this topic. They conducted tensile tests and confirmed the thesis that the AW-6060 T6 aluminium alloy has low strain rate sensitivity at room temperature. In addition, the fracture surfaces subjected to different loading (tensile loading, projectile and explosion) were investigated and compared using a scanning electron microscope, because the authors of this paper were trying to develop a new methodology for predicting how samples had been loaded before failure occurred based on scanning electron microscopy (SEM) micrographs. Projectile and explosion tests were performed mainly for the SEM observation of the fracture surfaces. These tests were unconventional and they represent the originality of this research. It was found that the type of loading had an impact on the fracture surface.


1996 ◽  
Vol 11 (6) ◽  
pp. 1433-1439 ◽  
Author(s):  
Anne Vilette ◽  
S. L. Kampe

Cubic (δ) bismuth oxide (Bi2O3) has been subjected to high temperature deformation over a wide range of temperatures and strain rates. Results indicate that bismuth oxide is essentially incapable of plastic deformation at temperatures below the monoclithic to cubic phase transformation which occurs at approximately 730 °C. Above the transformation temperature, however, Bi2O3 is extensively deformable. The variability of flow stress to temperature and strain rate has been quantified through the determination of phenomenological-based constitutive equations to describe its behavior at these high temperatures. Analysis of the so-determined deformation constants indicate an extremely strong sensitivity to strain rate and temperature, with values of the strain-rate sensitivity approaching values commonly cited as indicative of superplastic behavior.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Ramzi Othman

In several industrial applications, metallic structures are facing impact loads. Therefore, there is an important need for developing constitutive equations which take into account the strain rate sensitivity of their mechanical properties. The Johnson-Cook equation was widely used to model the strain rate sensitivity of metals. However, it implies that the yield and flow stresses are linearly increasing in terms of the logarithm of strain rate. This is only true up to a threshold strain rate. In this work, a three-constant constitutive equation, assuming an apparent activation volume which decreases as the strain rate increases, is applied here for some metals. It is shown that this equation fits well the experimental yield and flow stresses for a very wide range of strain rates, including quasi-static, high, and very high strain rates (from 10−5to 5 × 104 s−1). This is the first time that a constitutive equation is showed to be able to fit the yield stress over a so large strain rate range while using only three material constants.


2006 ◽  
Vol 326-328 ◽  
pp. 1661-1664
Author(s):  
Gao Lin ◽  
Dong Ming Yan

Understanding the behavior of concrete under dynamic loading conditions is an issue of great significance in earthquake engineering. Moisture content has an important influence on the strain-rate effect of concrete. In this study, both tensile and compressive experiments were carried out to investigate the rate-dependent behavior of concrete. Tensile experiments of dumbbell-shaped specimens were conducted on a MTS810 testing machine and compressive tests of cubic specimens were performed on a servo-hydraulic testing machine designed and manufactured at Dalian University of Technology, China. The strain rate varied in a wide range. The analytical formulations between the dynamic strength and strain rate were proposed for both compressive tests and tensile tests. It was concluded from the results that with the increasing strain rate, strengths of specimens with both moisture contents tended to increase and the increase seemed to be more remarkable for the saturated specimens; based on the experimental observation, a better explanation for the dynamic behavior is presented.


2008 ◽  
Vol 141-143 ◽  
pp. 367-372 ◽  
Author(s):  
A. Mahdavi ◽  
M. Bigdeli ◽  
M. Hajian Heidary ◽  
F. Khomamizadeh

In this work, effective parameters of SIMA process to obtain non dendritic microstructure in A356 alloy were investigated. In addition, the effect of SIMA process on the evolution of morphology of silicon and intermetallic phases in this alloy was studied. Microstructure images obtained from optical microscopy and SEM observation showed that increase in plastic work up to 40% and then holding of samples in the semi solid state at temperature of 580oC, causes that primary dendritic structure changes to non dendritic, fine and globular structure, but optimum reheating time completely depended on initial thickness of samples. If all parameters of SIMA process are the same, the grain boundaries of thinner samples begin to wet and following globalization will be completed in shorter reheating time rather than thicker ones. Moreover, it was found that the intermetallic phases lost their angular or needle morphology and gradually changed to rounded morphology and even to globular form. Also the optimum reheating time thoroughly depends on primary casting microstructure as the finer casting microstructure begin to globalize faster than thicker one under more little stains.


1984 ◽  
Vol 21 (2) ◽  
pp. 203-212 ◽  
Author(s):  
J. R. Klepaczko ◽  
T. R. Hsu ◽  
M. N. Bassim

An investigation of the elastic and viscoelastic properties of Nova Scotia coal was carried out over a wide range of strain rates (quasi-static to impact). High resolution stress–strain diagrams for the coal were obtained from compression tests for the lower and medium strain rates up to [Formula: see text] and with the split Hopkinson bar technique for the high strain rate region up to [Formula: see text].The elastic properties of the coal showed a moderate rate sensitivity at low and moderate strain rates.Above the strain rate [Formula: see text] both Young's modulus and the stress level of microcracking initiation σf0isplayed extreme rate sensitivity and was found to be a linear function of strain rate. The associated coefficient of viscosity perpendicular to the bedding plane was η* = 3.08 × 104 Pa∙s.The viscoelastic model so determined can be used to assess the elastic properties of coal at even higher strain rates, a situation that is similar to an explosive loading. Keywords: coal, strain rates, dynamic, viscoelastic properties.


2011 ◽  
Vol 243-249 ◽  
pp. 453-456
Author(s):  
Dong Ming Yan ◽  
Wei Xu

Knowledge about the dynamic properties of concrete is vital to the design and safety evaluation of large-scale concrete structures subjected to seismic excitation. There are many factors affecting the dynamic properties of concrete such as moisture content and temperature. Though a lot of concrete structures have been designed to withstand low temperature, research on the strain-rate sensitivity of concrete under low temperature condition is still very limited so far. In this study, both tensile and compressive experiments were carried out to investigate the influence of temperature on the rate-dependent characteristics of concrete. Tensile experiments of dumbbell-shaped specimens were carried out on a MTS810 testing machine and compressive tests on cubic specimens were performed using a servo-hydraulic testing machine. Specimens at two types of temperature, room temperature 20oC and low temperature -30oC, were characterized. The strain rate varied over a wide range. It was concluded from the test data that the strengths of specimens at both types of temperature tended to increase as strain rate increased. Temperature had slight influence on the rate-sensitive behavior of concrete when concrete specimens were dry; however, test on saturated specimens indicated that the role of temperature on the mechanical behavior of concrete subject to dynamic loading was very significant. This phenomenon may be attributed to the state of free water in concrete.


2011 ◽  
Vol 83 ◽  
pp. 60-65 ◽  
Author(s):  
Iram Raza Ahmad ◽  
Dong Wei Shu

Magnesium alloys have been increasingly used in automobile, aerospace, consumer electronics and communication industries due to their low density, high strength to weight ratio, good impact resistance and castability. Impact situations in vehicles and airplanes and high speed metal working are characterized with the high rates of loading. The dynamic properties of materials are critical to evaluate the materials’ response in impact situations. They are also useful to design various automotive and aerospace components that are subjected to high rates of loadings. In current study, the compressive behaviour of magnesium alloy AZ31B has been examined over a wide range of strain rate between 103 and 3x103 s-1 in order to evaluate its potential in structural applications. Higher stresses are observed at higher strain rates. The peak stress increases about 10% for an increase in the strain rate from 980 s-1 to 2450 s-1. The hardening exponent n increases from 0.65 to 0.72 with increasing strain rate from 980 s-1 to 2450 s-1 indicating that the alloy is rate sensitive. However, the rate sensitivity of the alloy is negligible at lower strains and is significantly higher at higher strains. Energy absorption during deformation in general is increased with the strain rate.


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