Failure Analysis of Corrugated Hoses

2017 ◽  
Vol 270 ◽  
pp. 68-73
Author(s):  
Lenka Klakurková ◽  
Miroslava Horynová ◽  
Martin Juliš ◽  
Pavel Gejdoš ◽  
Lucie Páleníková ◽  
...  

Stainless steel corrugated hoses are widely used in many areas of industry. They are used in application such as distribution of drinking and supply water, gas and also various working fluids, for example in cooling systems. During the assembly of AISI 316L corrugated hoses for cooling systems defects form due to deformation of the hoses during assembly. The absolute tightness of such systems is required and any defects of the hoses are therefore undesirable. This study deals with evaluation of most common defects of corrugated hoses via light and scanning electron microscopy and proposes measures to minimize such defects. It was revealed, that defects form due to deformation of the hoses during assembly or, in case of unfavorable microstructure, during the service life. In later case, failure of the hose was caused by higher content of deformation-induced martensite in microstructure as a result of intense cold forming. Component with such microstructure exhibited less favorable mechanical properties and hoses were more prone to the failure.

2016 ◽  
Vol 61 (2) ◽  
pp. 997-1001 ◽  
Author(s):  
B. Szwed ◽  
M. Konieczny

AbstractDiffusion brazing was performed between titanium (Grade 2) and stainless steel (X5CrNi18-10) using as a filler a nickel foil at the temperatures of 850, 900, 950 and 1000°C. The microstructure was investigated using light microscopy and scanning electron microscopy equipped with an energy dispersive X-ray system (EDS). The structure of the joints on the titanium side was composed of the eutectoid mixture αTi+Ti2Ni and layers of intermetallic phases Ti2Ni, TiNi and TiNi3. The stainless steel-nickel interface is free from any reaction layer at 850°C, above this temperature thin layer of reaction appears. The microhardness measured across the joints reaches higher values than for titanium and stainless steel, and it achieves value from 260 to 446 HV. The highest shear strength (214 MPa) was achieved for joints brazed at 900°C.


2012 ◽  
Vol 503-504 ◽  
pp. 441-445 ◽  
Author(s):  
Lan Zhan ◽  
Chun Yuan Shi

The tensile and the fatigue tests of three different rolling states of SUS301L stainless steel welded joints were investigated, and their S-N curves were obtained and analyzed. The typical fracture morphology of fatigue specimens were observed by scanning electron microscopy (SEM). The results indicate that the tensile strength and the yield strength of three kinds of SUS301L stainless steel welded joints increase with increasing of rolling degrees, while only the elongation rate decreases with the increasing of rolling degrees; the median fatigue limit of SUS301L-DLT、SUS301L-ST、SUS301L-MT for fatigue life 2×106 cycles are 247.5MPa, 331MPa, 266.7MPa.


Author(s):  
Li Li-Sheng ◽  
L.F. Allard ◽  
W.C. Bigelow

The aromatic polyamides form a class of fibers having mechanical properties which are much better than those of aliphatic polyamides. Currently, the accepted morphology of these fibers as proposed by M.G. Dobb, et al. is a radial arrangement of pleated sheets, with the plane of the pleats parallel to the axis of the fiber. We have recently obtained evidence which supports a different morphology of this type of fiber, using ultramicrotomy and ion-thinning techniques to prepare specimens for transmission and scanning electron microscopy.


Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2174
Author(s):  
Diana Gregor-Svetec ◽  
Mirjam Leskovšek ◽  
Blaž Leskovar ◽  
Urška Stanković Elesini ◽  
Urška Vrabič-Brodnjak

Polylactic acid (PLA) is one of the most suitable materials for 3D printing. Blending with nanoparticles improves some of its properties, broadening its application possibilities. The article presents a study of composite PLA matrix filaments with added unmodified and lignin/polymerised lignin surface-modified nanofibrillated cellulose (NFC). The influence of untreated and surface-modified NFC on morphological, mechanical, technological, infrared spectroscopic, and dynamic mechanical properties was evaluated for different groups of samples. As determined by the stereo and scanning electron microscopy, the unmodified and surface-modified NFCs with lignin and polymerised lignin were present in the form of plate-shaped agglomerates. The addition of NFC slightly reduced the filaments’ tensile strength, stretchability, and ability to absorb energy, while in contrast, the initial modulus slightly improved. By adding NFC to the PLA matrix, the bending storage modulus (E’) decreased slightly at lower temperatures, especially in the PLA samples with 3 wt% and 5 wt% NFC. When NFC was modified with lignin and polymerised lignin, an increase in E’ was noticed, especially in the glassy state.


Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 652
Author(s):  
Divine Sebastian ◽  
Chun-Wei Yao ◽  
Lutfun Nipa ◽  
Ian Lian ◽  
Gary Twu

In this work, a mechanically durable anticorrosion superhydrophobic coating is developed using a nanocomposite coating solution composed of silica nanoparticles and epoxy resin. The nanocomposite coating developed was tested for its superhydrophobic behavior using goniometry; surface morphology using scanning electron microscopy and atomic force microscopy; elemental composition using energy dispersive X-ray spectroscopy; corrosion resistance using atomic force microscopy; and potentiodynamic polarization measurements. The nanocomposite coating possesses hierarchical micro/nanostructures, according to the scanning electron microscopy images, and the presence of such structures was further confirmed by the atomic force microscopy images. The developed nanocomposite coating was found to be highly superhydrophobic as well as corrosion resistant, according to the results from static contact angle measurement and potentiodynamic polarization measurement, respectively. The abrasion resistance and mechanical durability of the nanocomposite coating were studied by abrasion tests, and the mechanical properties such as reduced modulus and Berkovich hardness were evaluated with the aid of nanoindentation tests.


2021 ◽  
pp. 095400832110055
Author(s):  
Yang Wang ◽  
Yuhui Zhang ◽  
Yuhan Xu ◽  
Xiucai Liu ◽  
Weihong Guo

The super-tough bio-based nylon was prepared by melt extrusion. In order to improve the compatibility between bio-based nylon and elastomer, the elastomer POE was grafted with maleic anhydride. Scanning Electron Microscopy (SEM) and Thermogravimetric Analysis (TGA) were used to study the compatibility and micro-distribution between super-tough bio-based nylon and toughened elastomers. The results of mechanical strength experiments show that the 20% content of POE-g-MAH has the best toughening effect. After toughening, the toughness of the super-tough nylon was significantly improved. The notched impact strength was 88 kJ/m2 increasing by 1700%, which was in line with the industrial super-tough nylon. X-ray Diffraction (XRD) and Differential Scanning Calorimetry (DSC) were used to study the crystallization behavior of bio-based PA56, and the effect of bio-based PA56 with high crystallinity on mechanical properties was analyzed from the microstructure.


2018 ◽  
Vol 186 ◽  
pp. 02001
Author(s):  
Teng-wei Zhu ◽  
Cheng-liang Miao ◽  
Zheng Cheng ◽  
Zhipeng Wang ◽  
Yang Cui ◽  
...  

The influence of the mechanical properties of X70 pipeline steel under different annealing temperature was studied. The corresponding microstructure was investigated by the Field Emission Scanning Electron Microscopy. The results showed that the yield strength and the tensile strength both experienced from rise to decline with the increase of annealing temperature. The grain sizes were coarse and a large amount of cementite precipitated due to preserving temperature above 550 °, which induced matrix fragmentation and deteriorate the -10 ° DWTT Toughness. There were little changes on the microstructure and mechanical properties when the annealing temperature was under 500 °.


2009 ◽  
Vol 1187 ◽  
Author(s):  
Jakob R Eltzholtz ◽  
Marie Krogsgaard ◽  
Henrik Birkedal

AbstractBiology has evolved several strategies for attachment of sedentary animals. In the bivalves, byssi abound and the best known example being the protein-based byssus of the blue mussel and other Mytilidae. In contrast the bivalve Anomia sp. has a single calcified thread. The byssus is hierarchical in design and contains several different types of structures as revealed by scanning electron microscopy images. The mechanical properties of the byssus are probed by nanoindentation. It is found that the mineralized part of the byssus is very stiff with a reduced modulus of about 67 GPa and a hardness of ˜3.7 GPa. This corresponds to a modulus roughly 20% smaller than that of pure calcite and a hardness that is about 20% larger than pure calcite. The results reveal the importance of microstructure on mechanical performance.


2017 ◽  
Vol 54 (1) ◽  
pp. 41-44 ◽  
Author(s):  
Maria Adina Vulcan ◽  
Celina Damian ◽  
Paul Octavian Stanescu ◽  
Eugeniu Vasile ◽  
Razvan Petre ◽  
...  

This paper deals with the synthesis of polyurea and its use as polymer matrix for nanocomposites reinforced with multi-walled carbon nanotubes (MWCNT). Two types of materials were obtained during this research, the first cathegory uses the polyurea as matrix and the second one uses a mixture between epoxy resin and polyurea. The nanocomposites were characterized by Thermogravimetric Analysis (TGA), Dynamic Mechanical Analysis (DMA), Scanning Electron Microscopy (SEM) and Tensile Tests .The elastomeric features of nanocomposites were highlighted by the results which showed low value of Tg. Also higher thermal stability with ~40oC compared with commercial products (M20) were observed, but lower mechanical properties compared to neat polyurea.


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