Mooring Integrity Management through Digital Twin and Standardized Inspection Data

2021 ◽  
Author(s):  
Shunsaku Matsumoto ◽  
Vivek Jaiswal ◽  
Tadashi Sugimura ◽  
Shintaro Honjo ◽  
Piotr Szalewski

Abstract This paper presents a concept of a mooring digital twin frameworkand a standardized inspection datatemplate to enable digital twin. The mooring digital twin framework supports real-time and/or on-demand decision making in mooring integrity management, which minimizes the failure risk while reducing operation and maintenance cost by efficient inspection, monitoring, repair, and strengthening. An industry survey conducted through the DeepStar project 18403 identified a standard template for recording inspection data as a high priority item to enable application of the digital twins for integrity management. Further, mooring chain was selected as a critical mooring component for which a standard inspection template was needed. The characteristics of damage/performance prediction with the proposed mooring digital twin framework are (i) to utilize surrogates and/or reduced-order models trained by high-fidelity physics simulation models, (ii) to combine all available lifecycle data about the mooring system, (iii) to evaluate current and future asset conditions in a systematic way based on the concept of uncertainty quantification (UQ). The general and mooring-specific digital twin development workflows are described with the identified essential data, physics models, and several UQ methodologies such as surrogate modeling, local and global sensitivity analyses, Bayesian prediction etc. Also, the proposed digital twin system architecture is summarized to illustrate the dataflow in digital twin development andutilization. The prototype of mooring digital twin dashboard, web-based risk visualization and advisory system, is developed to demonstrate the capability to visualize the system health diagnosis and prognosis and suggest possible measures/solutions for the high-risk components as a digital twin's insight.

Author(s):  
Syed Mobeen Hasan ◽  
Kyuhyup Lee ◽  
Daeyoon Moon ◽  
Soonwook Kwon ◽  
Song Jinwoo ◽  
...  

2019 ◽  
Vol 21 (4) ◽  
Author(s):  
Nishant Kumar ◽  
Bettina Suhr ◽  
Stefan Marschnig ◽  
Peter Dietmaier ◽  
Christof Marte ◽  
...  

Abstract Ballasted tracks are the commonly used railway track systems with constant demands for reducing maintenance cost and improved performance. Elastic layers are increasingly used for improving ballasted tracks. In order to better understand the effects of elastic layers, physical understanding at the ballast particle level is crucial. Here, discrete element method (DEM) is used to investigate the effects of elastic layers – under sleeper pad ($$\text {USP}$$USP) at the sleeper/ballast interface and under ballast mat ($$\text {UBM}$$UBM) at the ballast/bottom interface – on micro-mechanical behavior of railway ballast. In the DEM model, the Conical Damage Model (CDM) is used for contact modelling. This model was calibrated in Suhr et al. (Granul Matter 20(4):70, 2018) for the simulation of two different types of ballast. The CDM model accounts for particle edge breakage, which is an important phenomenon especially at the early stage of a tamping cycle, and thus essential, when investigating the impact of elastic layers in the ballast bed. DEM results confirm that during cyclic loading, $$\text {USP}$$USP reduces the edge breakage at the sleeper/ballast interface. On the other hand, $$\text {UBM}$$UBM shows higher particle movement throughout the ballast bed. Both the edge breakage and particle movement in the ballast bed are found to influence the sleeper settlement. Micro-mechanical investigations show that the force chain in deeper regions of the ballast bed is less affected by $$\text {USP}$$USP for the two types of ballast. Conversely, dense lateral forces near to the box bottom were seen with $$\text {UBM}$$UBM. The findings are in good (qualitative) agreement with the experimental observations. Thus, DEM simulations can aid to better understand the micro-macro phenomena for railway ballast. This can help to improve the track components and track design based on simulation models taking into account the physical behavior of ballast. Graphical Abstract


2021 ◽  
Author(s):  
Biramarta Isnadi ◽  
Luong Ann Lee ◽  
Sok Mooi Ng ◽  
Ave Suhendra Suhaili ◽  
Quailid Rezza M Nasir ◽  
...  

Abstract The objective of this paper is to demonstrate the best practices of Topside Structural Integrity Management for an aging fleet of more than 200 platforms with about 60% of which has exceeded the design life. PETRONAS as the operator, has established a Topside Structural Integrity Management (SIM) strategy to demonstrate fitness of the offshore topside structures through a hybrid philosophy of time-based inspection with risk-based maintenance, which is in compliance to API RP2SIM (2014) inspection requirements. This paper shares the data management, methodology, challenges and value creation of this strategy. The SIM process adopted in this work is in compliance with industry standards API RP2SIM, focusing on Data-Evaluation-Strategy-Program processes. The operator HSE Risk Matrix is adopted in risk ranking of the topside structures. The main elements considered in developing the risk ranking of the topside structures are the design and assessment compliance, inspection compliance and maintenance compliance. Effective methodology to register asset and inspection data capture was developed to expedite the readiness of Topside SIM for a large aging fleet. The Topside SIM is being codified in the operator web-based tool, Structural Integrity Compliance System (SICS). Identifying major hazards for topside structures were primarily achieved via data trending post implementation of Topside SIM. It was then concluded that metal loss as the major threat. Further study on effect of metal loss provides a strong basis to move from time-based maintenance towards risk-based maintenance. Risk ranking of the assets allow the operator to prioritize resources while managing the risk within ALARP level. Current technologies such as drone and mobile inspection tools are deployed to expedite inspection findings and reporting processes. The data from the mobile inspection tool is directly fed into the web based SICS to allow reclassification of asset risk and anomalies management.


Author(s):  
Joern Kraft ◽  
Stefan Kuntzagk

Engine operating cost is a major contributor to the direct operating cost of aircraft. Therefore, the minimization of engine operating cost per flight-hour is a key aspect for airlines to operate successfully under challenging market conditions. The interaction between maintenance cost, operating cost, asset value, lease and replacement cost describes the area of conflict in which engine fleets can be optimized. State-of-the-art fleet management is based on advanced diagnostic and prognostic methods on engine and component level to provide optimized long-term removal and work-scoping forecasts on fleet level based on the individual operation. The key element of these methods is a digital twin of the active engines consisting of multilevel models of the engine and its components. This digital twin can be used to support deterioration and failure analysis, predict life consumption of critical parts and relate the specific operation of a customer to the real and expected condition of the engines on-wing and at induction to the shop. The fleet management data is constantly updated based on operational data sent from the engines as well as line maintenance and shop data. The approach is illustrated along the real application on the CFM56-5C, a mature commercial two-spool high bypass engine installed on the Airbus A340-300. It can be shown, that the new methodology results in major improvements on the considered fleets.


2020 ◽  
Vol 20 (4) ◽  
pp. 527-533
Author(s):  
Erika Sujová ◽  
Daniela Vysloužilová ◽  
Helena Čierna ◽  
Roman Bambura

2021 ◽  
Vol 2083 (3) ◽  
pp. 032022
Author(s):  
Yunpeng Guo ◽  
Kai Zou ◽  
Shengdong Chen ◽  
Feng Yuan ◽  
Fang Yu

Abstract Cooperative vehicle-infrastructure is one of the most import developing direction of future intelligent transportation system, while digital twin system can record, reproduce, and even deduce the physical system, which could be helpful for the development of cooperative vehicle-infrastructure. In this study, we proposed a 3D digital twin platform of intelligent transportation system based on road-side sensing, a core component of cooperative vehicle-infrastructure system. This platform consists of real road-side sensing unit,3D virtual environment, and the ROS bridge between them, by receiving the sensing results of physical world in real-time, the virtual world can reproduce the compatible road traffic information, such as the type,3D position and orientation of traffic participants.


2021 ◽  
Vol 37 ◽  
pp. 78-85
Author(s):  
Xingbin Chen ◽  
Peng Zhang ◽  
Xinhe Min ◽  
Nini Li ◽  
Wei Cao ◽  
...  

2021 ◽  
Author(s):  
Alberto Puras Trueba ◽  
Jonathan Fernández ◽  
Carlos A. Garrido-Mendoza ◽  
Alessandro La Grotta ◽  
Jon Basurko ◽  
...  

Abstract Efficient operation of mooring systems is of paramount importance to reduce floating offshore wind (FOW) energy costs. MooringSense is an R&D project which explores digitization to enable the implementation of more efficient integrity management strategies (IMS) for FOW mooring systems. In this work, the MooringSense concept is presented. It includes the development of several enablers such as a mooring system digital twin, a smart motion sensor, a structural health monitoring (SHM) system and control strategies at the individual turbine and farm levels. The core of the digital twin (DT) is a high-fidelity fully coupled numerical model which integrates simulation tools to allow predictive operation and maintenance (O&M). Relevant parameters of the coupled model are updated as physical properties evolve due to damages or degradation. The DT assimilates information coming from the physical asset and environmental sensors. Besides, a smart motion sensor provides feedback of the attitude, position, and velocity of the floater to allow the computation of virtual loads in the mooring lines, the detection of damages by the SHM system and the implementation of closed-loop control strategies. Finally, the IMS takes advantage of the mooring system updated condition information to optimize O&M, reduce costs and increase energy production.


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