Compound Helicopter X3 in High-Speed Flight: Correlation of Simulation and Flight Test

2021 ◽  
Vol 66 (1) ◽  
pp. 1-14
Author(s):  
Constantin Öhrle ◽  
Felix Frey ◽  
Jakob Thiemeier ◽  
Manuel Keßler ◽  
Ewald Krämer ◽  
...  

This work presents the correlation of simulation results and flight-test data for a high-speed (V = 220 kt), high advance ratio (μ > 0.5) flight of the compound helicopter X3. The simulation tool chain consists of state-of-the-art coupling between the computational fluid dynamics (CFD) code FLOWer and the comprehensive analysis tool HOST. By applying a freeflight trim procedure, the experimental flight state is accurately represented in the simulation. The deviations of most trim controls is below 1°, and the maximum deviation is less than 1.4°. The analysis of the high-fidelity CFD results illustrates key features of the flow physics at this high advance ratio, such as wake interactions, reverse flow, and advancing side loading. The correlation of rotor dynamics data between simulation and flight test is favorable. Good accordance is demonstrated for flap bending moments, torsion moments, and pitch link loads. In contrast, the correlation is weaker for the chord bending moments for which it is shown that the interblade damper and drive train model mostly determine the structural loads.

2020 ◽  
Vol 65 (1) ◽  
pp. 1-13
Author(s):  
Xing Wang ◽  
Lauren Trollinger ◽  
Inderjit Chopra

Owing to its ability to alleviate the compressibility effect on the advancing side, the slowed rotor operating at high advance ratios is a key feature in high-speed compound rotorcraft. A series of wind tunnel tests were conducted in the Glenn L. Martin Wind Tunnel with a four-bladed Mach-scaled articulated rotor. The objective of the tests was to gain a basic understanding of unique features of high-advance-ratio aerodynamic phenomena, such as thrust reversal and dynamic stall in the reverse flow region. In this study, high-advance-ratio tests were carried out with highly similar, noninstrumented blades and on-hub control angle measurements, to minimize possible error due to blade structural dissimilarity and pitch angle discrepancy. The tests were conducted at 900 and 1200 RPM, advance ratios of 0.3–0.9, and a shaft tilt study was conducted at±4°. Pitch and flap motion at the blade roots, rotor performance, and vibratory hub loads were investigated during the test. The test data were then compared with those of previous tests and with predictions from comprehensive analysis. The airload results were investigated using comprehensive analysis to gain insights into the influences of advance ratio and shaft tilt angle on rotor performance and hub vibratory loads. Results indicate that the thrust benefit from backward shaft tilt is dependent on the change in the inflow condition and the induced angle of attack increment, and the reverse flow region at high advance ratios is the major contributor to changes in shaft torque and horizontal force.


Author(s):  
Jan-Arun Faust ◽  
Yong Su Jung ◽  
James Baeder ◽  
André Bauknecht ◽  
Jürgen Rauleder

Recently, an asymmetric lift-offset compound helicopter has been conceptualized at the University of Maryland with the objective of improving the overall performance of a medium-lift utility helicopter. The investigated form of lift-compounding incorporates an additional stubbed wing attached to the fuselage on the retreating side. This design alleviates rotor lift requirements and generates a roll moment that enables increased thrust potential on the advancing side in high-speed forward flight. In this study, a numerical model was developed based on the corresponding experimental test case. Three-dimensional unsteady Reynolds-averaged Navier–Stokes equations were solved on overset grids with computational fluid dynamics–computational structural dynamics (CFD–CSD) coupling using the in-house CPU–GPU heterogeneous Mercury CFD framework. Simulations were performed at high-speed, high-thrust operating conditions and showed satisfactory agreement with the experimental measurements in terms of the cyclic control angles, rotor thrust, and torque values. CFD results indicated that for an advance ratio of 0.5 with a collective pitch of 10.6°, a vehicle lift-to-equivalent-drag ratio improvement of 47% was attainable using 11% wing-lift offset. The CFD-computed flow fields provide insights into the origin of a reverse flow entry vortex that was observed in particle image velocimetry data, and they characterize the wing–rotor interactional aerodynamics.


Author(s):  
Yongmei Liu ◽  
Rajen Dias

Abstract Study presented here has shown that Infrared thermography has the potential to be a nondestructive analysis tool for evaluating package sublayer defects. Thermal imaging is achieved by applying pulsed external heating to the package surface and monitoring the surface thermal response as a function of time with a high-speed IR camera. Since the thermal response of the surface is affected by the defects such as voids and delamination below the package surface, the technique can be used to assist package defects detection and analysis.


Author(s):  
Sara Di Benedetto ◽  
Maria Pia Di Donato ◽  
Antonio Schettino ◽  
Roberto Scigliano ◽  
Francesco Nebula ◽  
...  

2018 ◽  
Vol 859 ◽  
pp. 59-88 ◽  
Author(s):  
Philip B. Kirk ◽  
Anya R. Jones

The leading-edge vortex (LEV) is a powerful unsteady flow structure that can result in significant unsteady loads on lifting blades and wings. Using force, surface pressure and flow field measurements, this work represents an experimental campaign to characterize LEV behaviour in sinusoidally surging flows with widely varying amplitudes and frequencies. Additional tests were conducted in reverse flow surge, with kinematics similar to the tangential velocity profile seen by a blade element in recent high-advance-ratio rotor experiments. General results demonstrate the variability of LEV convection properties with reduced frequency, which greatly affected the average lift-to-drag ratio in a cycle. Analysis of surface pressure measurements suggests that LEV convection speed is a function only of the local instantaneous flow velocity. In the rotor-comparison tests, LEVs formed in reverse flow surge were found to convect more quickly than the corresponding reverse flow LEVs that form on a high-advance-ratio rotor, demonstrating that rotary motion has a stabilizing effect on LEVs. The reverse flow surging LEVs were also found to be of comparable strength to those observed on the high-advance-ratio rotor, leading to the conclusion that a surging-wing simplification might provide a suitable basis for low-order models of much more complex three-dimensional flows.


2021 ◽  
Vol 69 (6) ◽  
pp. 257-261
Author(s):  
Noboru Kobiki ◽  
Yasutada Tanabe ◽  
Hideaki Sugawara ◽  
Keita Kimura ◽  
Masahiko Sugiura

2021 ◽  
pp. 1-12
Author(s):  
Piero Danieli ◽  
Massimo Masi ◽  
Giovanni Delibra ◽  
Alessandro Corsini ◽  
Andrea Lazzaretto

Abstract This work deals with the application of the open source CFD code MULTALL to the analysis of tube-axial-fans. The code has been widely validated in the literature for high-speed turbomachine flows but not applied yet to low speed tutbomachines. The aim of this work is to assess the degree of reliability of MULTALL as a tool for simulating the internal flow in industrial axial-flow fan rotors. To this end, the predictions of the steady-state air flow field in the annular sector of a 315 mm tube-axial fan obtained by MULTALL 18.3 are compared with those obtained by two state-of-the-art CFD codes and experimental data of the global aerodynamic performance of the fan and the pitch-wise averaged velocity distribution downstream of the rotor. All the steady-state RANS calculations were performed on either fully structured hexahedron or hexa-dominant grids using classical formulations of algebraic turbulence models. The pressure curve and the trend of the aeraulic efficiency in the stable operation range of the fan predicted by MULTALL show very good agreement with both the experimental data and the other CFD results. Although the estimation of the fan efficiency predicted by MULTALL can be noticeably improved by the more sophisticated state-of-the-art CFD codes, the analysis of the velocity distribution at the rotor exit supports the use of MULTALL as a reliable CFD analysis tool for designers of low-speed axial fans.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Dianliang Xiao ◽  
Tiantao Zhang ◽  
Xudong Zhou ◽  
Guangshun Zheng ◽  
Haoran Song

China’s terrain is complex, both plain, microhill (heavy-hill) and mountainous terrain; the hidden dangers of highway construction are prominent. Construction site management, production safety management, and construction personnel management are difficult, and it is necessary to borrow advanced technology to establish information, and it is necessary to borrow advanced technology to establish information system to realize the visualization of safety monitoring. In the construction of highways, mountainous terrain is often complicated due to complex terrain, high mountains, and deep valleys. Excavation of the mountain mass is required to form high and steep slopes. For successful projects, safety monitoring is particularly important. Multisource data fusion is one of the computer application technologies. It is an information processing technology that is automatically analyzed and synthesized under certain criteria to complete the required decision-making and evaluation tasks. This paper analyzes high-speed data in the context of multisource data fusion. Study on highway slope construction safety monitoring. BP neural network fusion technology of multisource data fusion technology is used. A high-speed breccia-bearing silty clay slope is taken as the research object. The feedback information about the deployed monitoring system is fully used in the slope design and construction. The construction design parameters are reversed to predict the stability of the slope and ensure the safety of construction and operation of similar slopes of the entire expressway. The research in this paper finds that the maximum deviation between the slope displacement value and the measured value obtained by the slope monitoring based on multisource data fusion in this paper is 7.53%, which is less than 10%, which verifies the feasibility of the method in this paper. The research methods and ideas of this paper can also provide a reference for similar engineering research.


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