Evaluation of Package Defects by Thermal Imaging Techniques

Author(s):  
Yongmei Liu ◽  
Rajen Dias

Abstract Study presented here has shown that Infrared thermography has the potential to be a nondestructive analysis tool for evaluating package sublayer defects. Thermal imaging is achieved by applying pulsed external heating to the package surface and monitoring the surface thermal response as a function of time with a high-speed IR camera. Since the thermal response of the surface is affected by the defects such as voids and delamination below the package surface, the technique can be used to assist package defects detection and analysis.

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4077 ◽  
Author(s):  
Jeongguk Kim

Infrared (IR) thermography technology is one of the leading non-destructive evaluation (NDE) techniques based on infrared detection. Infrared thermography, in particular, has the advantage of not only being used in non-contact mode but also provides full images, real-time inspection, and relatively fast results. These advantages make it possible to perform thermal imaging analysis of railway materials and/or components, such as brake disc simulation, monitoring of abnormal heat generation, and monitoring of temperature changes, during mechanical tests. This study introduces the current state of research on railway materials and/or components using IR thermography technology. An attempt was made to characterize the deterioration of electrical equipment of diesel electric locomotives using infrared thermal imaging techniques. In addition, surface temperature monitoring was performed during tensile testing of railway steels using a high-speed infrared camera. Damage evolution due to the hot spot generation of railway brake discs was successfully monitored using high-speed IR cameras. In this paper, IR thermal imaging technology, used as a non-destructive evaluation analysis in the railway field, was introduced, and the results of recent research are presented.


Author(s):  
Nova T. Zamora ◽  
Kam Meng Chong ◽  
Ashish Gupta

Abstract This paper presented the recent application of die powerup in Thermal Imaging as applied to the detection of defects causing thermal failure on revenue products or units not being captured using other available techniques. Simulating the condition on an actual computer setup, the infrared (IR) camera should capture images simultaneously as the entire bootup process is being executed by the processor, thus revealing a series of images and thermal information on each and every step of the startup process. This metrology gives the failure analyst a better approach to acquire a set of information that substantiate in the conduct of rootcause analysis of thermal-related failure in revenue units, especially on customer returns. Defective units were intentionally engineered in order to collect the thermal response data and eventually come up with a plot of all known thermal-related defects.


2009 ◽  
Vol 417-418 ◽  
pp. 433-436
Author(s):  
Jeong Guk Kim

The tensile fracture behavior of thermosetting plastic materials was investigated with the aid of a nondestructive evaluation (NDE) technique. The materials, unsaturated polyester resin (UPR), which is applicable to buffer the vibration and impact properties in rail structure, were used for this investigation. In order to explain a stress-strain behavior of plastic sample, the infrared thermography technique was applied. A high-speed infrared (IR) camera was employed for in-situ monitoring of progressive damages of UPR samples during tensile testing. In this investigation, the IR thermography technique was used to facilitate a better understanding of damage evolution, fracture mechanism, and failure mode of thermosetting plastic materials during monotonic loadings.


Author(s):  
Muge Pirtini Cetingul ◽  
Cila Herman

The increased availability of thermal imaging cameras has led to a growing interest in the application of infrared imaging techniques to the detection and identification of subsurface structures. These imaging techniques are based on the following principle: when a surface is heated or cooled, variations in the thermal properties of a structure located underneath the surface result in identifiable temperature contours on it. These contours are characteristic of the structure’s shape, depth, and its thermal properties. We study the use of the transient thermal response of skin layers to determine to which extent the surface temperature distribution reflects the properties of subsurface structures, such as lesions. A numerical model using the finite element method is described to obtain this response and key results are reported in the paper. A sensitivity study is conducted first to better understand the thermal response of the system and the role of various system and model parameters. We explore the extent to which we are able to draw conclusions regarding the size, depth and nature of subsurface structures and accuracy of these conclusions based on the surface temperature response alone. This work validates the idea of examining the transient thermal response and using thermal imaging as a solution for lesion identification. A sensitivity study of surface temperature distribution to variations of thermophysical properties, blood perfusion rate, and thicknesses of skin layers is performed. It is observed that variations in these parameters have little impact on the surface temperature distribution. The work reported in the paper is a portion of a comprehensive research effort involving experiments on a phantom model as well as measurements on patients. Future work will focus on comparing the results of our 2D numerical modeling efforts with the experimental results using a skin tissue-mimicking phantom. Knowledge gained from the modeling and experimental efforts will be utilized in characterizing lesions in patient studies. The focus of this paper is the computational sensitivity analysis.


2006 ◽  
Vol 20 (25n27) ◽  
pp. 4329-4334 ◽  
Author(s):  
DONG-JO YANG ◽  
CHOUL-JUN CHOI ◽  
JAE-YEOL KIM

Key parts of the main equipment in a gas turbine may likely be damaged due to operation under high temperature, high pressure, high-speed rotation, etc. Accordingly, the cost for maintenance increases and the damaged parts may cause generation to stop. The surface of a blade is thermal-sprayed, using powder with main compositions such as Ni , Cr , Al , etc, in order to inhibit hot oxidation. Conventional regular maintenance of the coating layer of a blade is made by FPI (Fluorescent Penetrant Inspection) and MTP (Magnetic Particle Testing). Such methods, however, are complicated and take a long time and also require high cost. In this study, defect diagnostics were tested on the coating layer of an industrial gas turbine blade, using an infrared thermography camera. Since the infrared thermography method can check a temperature distribution by means of non-contact on a wide range of areas, it can advantageously save expense and time as compared to conventional test methods. For the infrared thermography method, however, thermo-load must be applied onto a tested specimen and it is difficult to quantify the measured data. To solve the problems, this paper includes description about producing a specimen of a gas turbine blade (bucket), applying thermo-load onto the produced specimen, photographing thermography images by an infrared thermography camera, analyzing the thermography images, and pre-testing to analyze defects on the coating layer of the gas turbine blade.


1999 ◽  
Author(s):  
Rudolf M. Verdaasdonck ◽  
Dennis Balgobind ◽  
Christiaan F. P. van Swol ◽  
Matthijs C. M. Grimbergen

2020 ◽  
Author(s):  
Jean Dumoulin ◽  
Ilaria Catapano ◽  
Jean-Marc Moliard ◽  
Giovanni Ludeno ◽  
Thibaud Toullier ◽  
...  

<p>Transport infrastructures play a significant role in the economy of countries. However, in European countries, transport infrastructures aging (>40 years) and traffic increase require to develop in-situ efficient inspection and maintenance solutions. Monitoring of steel and composite structures are important issues for sustainability of existing and new infrastructure. Classical approach relies on large human activities eventually performed in unsafe conditions. To overcome the problem on site contactless global automated measurement methods are to be favoured.</p><p>For apparent corrosion, visible imaging coupled with image processing allows to detect and characterize the extension of the defective area. Anyway, characterization of corrosion thickness and nature require complementary measurements. Among imaging techniques, knowing that corrosion acts as a insulating layer, active infrared thermography is a possible approach [1-2]. But here we will focus on the complementary approach based on THz-TDS imaging as investigated and tested for corrosion detection under painting with preliminary corrosion type classification [2].</p><p>In the present study, we first performed a measurement campaign on several steel samples at different corrosion stages. Typically, three stages were investigated: from non-corroded with paint coating, to pitting corrosion up to fully corroded sample surface.</p><p>Data were gathered by means of the Z-Omega Fiber-Coupled Terahertz Time Domain (FICO) system working in a high-speed reflection mode and were processed by using a properly designed data processing chain recently proposed in [3] and involving a noise filtering procedure based on the Singular Value Decomposition (SVD) of the data matrix. Complementary post-processing approach for quick detection and characterization were added to these filtered data.</p><p>The obtained results, which will be presented in detail at the conference, allowed us to state the imaging capabilities offered by the adopted instrumentation and obtain valuable information on the surveyed specimens, such as the corrosion thickness connection with apparent pseudo-intensity images. Finally, perspectives on coupling techniques will be introduced.</p><p><strong>Acknowledgments:</strong></p><p>Authors wish to thank Research Fund for Coal and Steel for funding part of this work under grant agreement No 800687 in the framework of DESDEMONA project.</p><p> </p><p><strong>References</strong></p><p>[1] A. Crinière, J. Dumoulin, C. Ibarra-Castanedo and X. Maldague ,” Inverse model for defect characterization of externally glued CFRP on reinforced concrete structures: Comparative study of square pulsed and pulsed thermography “, Quantitative InfraRed Thermography Journal, Taylor & Francis Editor, vol 11, pp 84-114, 2014. DOI: 10.1080/17686733.2014.897512.</p><p>[2] T. Sakagami, D. Shiozawa, Y. Tamaki, H. Ito A. Moriguchi, T. Iwama, K. Sekine and T. Shiomi, “Nondestructive detection of corrosion damage under corrosion protection coating using infrared thermography and terahertz imaging, in. Proc AITA 2015 conference, pp. 229-233, 2015.</p><p>[3] I. Catapano, F. Soldovieri, “A Data Processing Chain for Terahertz Imaging and Its Use in Artwork Diagnostics".J Infrared Milli Terahz Waves, pp.13, Nov. 2016.</p>


1999 ◽  
Vol 06 (06) ◽  
pp. 1195-1199 ◽  
Author(s):  
MI-YOUNG JUNG ◽  
S. S. CHOI ◽  
C. J. KANG ◽  
Y. KUK

Most SPM sensors utilize a current-imaging technique or force-imaging techniques that allow imaging nanoscale topography of the surface using a nanoscale tip on cantilever. In this work, the various cantilevers were microfabricated with a SiO 2 thin film or a Si 3 N 4 thin film. Thermal imaging technique using microfabricated Si 3 N 4 cantilevers has been investigated. The temperature change and heat flow across the fabricated bimetallic cantilever will create angular bending of the bimetallic metal-coated lever. Its thermal response was qualitatively examined during an endothermic chemical reaction using optical deflection methods. The chemical used in this experiment is the tetradecanol CH 3( CH 2)13 OH , with a known theoretical phase transition temperature of ~ 313 K.


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Taolue Zhang ◽  
Jayaveera Muthusamy ◽  
Dr. Jorge L. Alvarado ◽  
Anoop Kanjirakat ◽  
Reza Sadr

The objective of this study was to visualize and simulate the thermal physical process during double droplet train impingement for three different horizontal impact spacings (S = 0.65 mm, 1.2 mm and 2 mm). Two identical HFE-7100 droplet trains were produced using a piezoelectric droplet generator at a frequency of 6000 Hz with a corresponding droplet Weber number of 312. A translucent sapphire substrate with a thin film ITO coating was used as heater in the experiments. The heat transfer and hydrodynamics of double droplet train impingement have been visualized using IR thermal imaging and high speed optical imaging techniques, respectively. The double droplet train impingement process was also simulated numerically using the Coupled Level Set-Volume of Fluid (CLS-VOF) approach with dynamic mesh adaption (DMA). Humps were observed both numerically and experimentally between two adjacent impact craters due to the interactions caused by the impinging droplet trains. It was found that the hump height decreased when impact spacing increased. IR images show that higher impact spacing leads to better heat transfer performance, which could be due to the lower hump height at greater impact spacing conditions. It was also observed that higher impact spacing leads to better thermo-hydrodynamics within and outside the impingement zone. In summary, results show that horizontal impact spacing plays a significant role in double droplet train impingement cooling. This work was supported by the National Priority Research Program of the Qatar National Research Fund, Grant No.: NPRP 6-1304-2-525.


2020 ◽  
Vol 75 (2) ◽  
pp. 143-147
Author(s):  
A. M. Shagiyanova ◽  
E. Yu. Koroteeva ◽  
I. A. Znamenskaya ◽  
M. E. Dashyan ◽  
L. A. Blagonravov ◽  
...  

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