scholarly journals THE EFFECT OF BINDER RATIO ON THE PHYSICAL AND COMBUSTION CHARACTERISTICS OF CARBONIZED RICE STALK BRIQUETTES

Author(s):  
Rapheal Ige ◽  
Elinge Ogala ◽  
Cosmos Moki ◽  
Abdulrahman Habeeb

The selection or choice of agro-waste briquettes for domestic and industrial cottage applications depends on the fuel properties. In this study, the briquette was produced by carbonizing the rice stalk followed by crushing and sieving, the binder was prepared by dissolving the starch in hot water, then mixed with the sieved carbonized rice stalk and then the briquette was produced using the briquetting machine. Proximate analyses, viability, characteristics and combustion were determined to know the average composition of their constituents. From the results obtained it was observed that ash content, moisture content, after glow and ignition propagation decrease as the binder ratio increase while fixed carbon content, volatile matter, calorific value, density and compressive strength increase. The results of this work indicate that briquettes produced using high concentration of the binder would make good biomass fuels. However, it has a high moisture content of 25.00%, high ash content of 23.00%, moderate volatile matter of 44.80%, low fixed carbon content of 32.20%, moderate calorific value of 13.86 MJ/Kg and high density of 0.643g/cm3. The results obtained for all the parameters showed that rice stalks briquettes produced with high concentration of the binder (starch) had a better performance based on their combustion profile.

2019 ◽  
Vol 13 (1) ◽  
pp. 57
Author(s):  
Syarifhidayahtullah Syarif ◽  
Rochim Bakti Cahyono ◽  
Muslikhin Hidayat

A B S T R A C TThe conversion of cocoa shell waste into char briquettes has been carried out through various methods. However, the product characteristics do not meet the SNI briquettes requirements. Therefore, it is necessary to improve process engineering by mixing cocoa peel waste with red fruit pulp to get char briquettes in order to improve quality of briquette products. This research was carried out through pyrolysis process with temperthwatures up to 500 oC and held for 4 hours. The research objective was to produce char briquettes from cacao pod shell waste with the addition of red fruit pulp and its characteristic test. The study was designed with 2 variables, namely independent variables in the form of char raw material powder that passed 50 mesh sieve, weight ratio of cocoa shell char powder and red fruit pulp char powder (100:0, 70:30, 50:50, 30:70, and 0%:100%), pressure (100 kg/cm2), 10% starch adhesive from raw materials, and briquette diameter of 40 mm. Whereas the dependent variables are the moisture content (%), volatile content (%), ash content (%), fixed carbon content (%), and calorific value (cal/g). The results showed that the process of pyrolysis of char briquettes waste cocoa shell with red fruit pulp can increase its calorific value. The best characteristics of briquette were obtained from mixed briquettes (composition of 30%:70%) with moisture content of 5.63%, volatile content of 18.65%, ash content of 9.45%, fixed carbon content of 66.27%, and calorific value of 6422 cal/g.A B S T R A KPemanfaatan limbah kulit buah kakao menjadi briket arang telah banyak dilakukan melalui berbagai metode tetapi belum memenuhi persyaratan SNI briket arang. Oleh karena itu, perlu diupayakan untuk mendapatkan briket arang yang memenuhi persyaratan SNI. Salah satunya dengan cara mencampurkan limbah kulit kakao dengan ampas buah merah karena ampas buah merah memiliki nilai kalor yang cukup tinggi. Penelitian ini dilakukan melalui proses pirolisis dengan suhu sampai dengan 500 oC  dan ditahan selama 4 jam. Tujuan penelitian untuk memproduksi briket arang dari limbah kulit buah kakao dengan penambahan ampas buah merah serta uji karakteristiknya. Penelitian dirancang dengan 2 variabel, yaitu variabel bebas (independent variable) berupa ukuran serbuk bahan baku arang yang lolos saringan  50 mesh, rasio massa campuran serbuk arang kulit kakao dengan serbuk arang ampas buah merah (100:0, 70:30, 50:50, 30:70, dan 0%:100%), tekanan pengempaan (100 kg/cm2), perekat kanji 10% dari bahan baku, dan diameter briket 40 mm. Variabel terikat (dependent variable) yang diukur yaitu kadar air (%), kadar zat mudah menguap (%), kadar abu (%), kadar karbon terikat (%), dan nilai kalor (kal/g). Hasil penelitian menunjukkan bahwa, dengan melalui proses pirolisis briket arang limbah kulit kakao dengan ampas buah merah dapat meningkatkan nilai kalor-nya. Karakteristik briket terbaik diperoleh dari briket komposisi campuran (30%:70%) dengan kadar air 5,63 %, kadar zat mudah menguap 18,65 %, kadar abu 9,45 %, kadar karbon terikat 66,27 %, dan nilai kalor 6422 kal/g.


2015 ◽  
Vol 4 (2) ◽  
pp. 46-52
Author(s):  
Erwin Junary ◽  
Julham Prasetya Pane ◽  
Netti Herlina

The availability of the petroleum fuels that deprived from fossil is depleted with the increase of human population. The challenge for this fuel shortage crisis can certainly be anticipated with the manufacture of fuels deprived from renewable biomass. The study of this research is to create a biocharcoal deprived from sugar palm (Arenga pinnata) with the optimum carbonization time and temperature in order to obtain a biocharcoal with the highest calorific value. Biocharcoal is a charcoal created from biomass. The study of the determination of the optimum conditions for the manufacture of biocharcoal from sugar palm (Arenga pinnata) has a temperature variable of 300, 350, 400, 450 and 500 0C and time variable of 60, 90 and 120 minutes. Sugar palm was first cut into a small pieces and dried up under the sun and then put into a furnace to carbonate it according to the predetermined variables. The product from furnace was then put inside a desicator to cool it off for 30 minutes and then analyze it with moisture content test, ash content test, volatile matter content test, carbon content test and calorific value test. The best result was obtained at the temperature of 350 0C and 120 minutes of carbonization with the calorific value of 8611,2581 cal/gr, moisture content of %, ash content of %, volatile matter content of % and carbon content of %. Based of the calorific value obtained, the result shows that sugar palm (Arenga pinnata) biocharcoal could be utilize as an renewable alternative source fuels


INFO-TEKNIK ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 75
Author(s):  
Muhammad Nizar Ramadhan ◽  
Andy Nugraha

The solution to reduce the use of fossil fuels is by utilizing renewable energy such as solar power, wind power, and hydropower, as well as the utilization of other alternative energy derived from biomass. One of alternative energy from biomass that is very potential is briquettes. Tapuk Village, Limpasu Subdistrict, Hulu Sungai Tengah Regency is one of the producers of Alaban wood charcoal, with grade D charcoal in the form of charcoal flakes and is often regarded as waste. This study aims to determine the physical properties of alaban wood charcoal waste briquettes which include water content, ash content, volatile matter content, fixed carbon content, and calorific value, as well as the potential utilization of alaban wood charcoal waste briquettes. so that residents can use Tapuk Village, Limpasu District, Hulu Sungai Tengah Regency as an alternative fuel to substitute kerosene and LPG. The results showed the physical properties of alaban wood charcoal waste briquettes for 3.66 % water content, 3.15 % ash content, 14.31 % volatile matter content, 78.88% fixed carbon content, 6.259.33 cal / gr calorific value. The use of alaban wood charcoal waste briquettes is able to produce consumption costs efficiency of 60% better than the use of LPG and 70% better than the use of kerosene.


2020 ◽  
Vol 7 (7) ◽  
pp. 183-190
Author(s):  
J. Sani ◽  
T. Abubakar ◽  
M. Mawoli

Briquettes samples were manually produced using a hydraulic press from rice husk using starch and gum Arabic resin as binders. The proximate analysis of the samples reveals that the briquette produced using starch binder has the moisture value (9.26±0.251), Ash (16.29±0.172), Volatile matter (64.17±0.306), and fixed carbon content of (9.55±0.502) respectively whereas the gum Arabic bonded briquette has the moisture value (10.68±0.214), Ash (19.89±0.775), Volatile matter (60.84±0.250), and fixed carbon content of (8.26±0.535) respectively. The physical characteristics of the samples shows that the starch bonded briquette has the compressive strength of (0.668± 0.012 N/mm2), density (0.68±0,028 g/cm3), ignition time (0.17±0.01 cm/s), afterglow (313±6.123 sec), and calorific value (10.35±0.135 MJ/Kg) respectively whereas the gum Arabic bonded briquette has the compressive strength of (0.559±0.031 N/mm2), density (0.575±0.031 g/cm3), ignition time (0.13±0.007 cm/s), afterglow (187±7.035 sec), and calorific value (9.47±0.095 MJ/Kg) respectively. Water boiling test shows that both the starch and gum Arabic bonded briquettes boil water to 1000C at 18 and 22 minutes respectively. The thermal efficiency of the briquettes during water boiling test shows that the starch bonded briquette has the highest thermal efficiency.


2018 ◽  
Vol 10 (1) ◽  
pp. 1-10
Author(s):  
Ratri Yuli Lestari, M.Env. ◽  
Dwi Harsono ◽  
Nazarni Rahmi

Altitude is one of the factors that affect the growth of bamboo. Bamboo species used in this study was Bambusa vulgaris and Arundinaria gigantea. The objectives of this study are to investigate the effect of altitude to the characteristics of bamboo charcoal harvested from three different altitudes (Lumpangi, Banjarbaru/Martapura, Marabahan). Parameters tested in this study were moisture content, ash content, volatile matter, fixed carbon and calorific value. The result showed that altitute significantly affected the characteristics of bamboo charcoal. Bamboo charcoal from Banjarbaru/Martapura had the best characteristics than the charcoal produced from other locations. The moisture content, ash content, volatile matter, fixed carbon and calorific value of B. vulgaris were 0.77 %; 3.49 %; 8.63 %; 87.11 % and 7,331.05 kal/g. The moisture content, ash content, volatile matter, fixed carbon and calorific value of A. gigantea were 0.19 %; 12.46 %; 4.48 %; 87.11 % and 6,640.69 kal/g, respectively.


2021 ◽  
Vol 14 (1) ◽  
pp. 33-39
Author(s):  
Muhamad Rizky Adipratama ◽  
Reza Setiawan ◽  
Najmudin Fauji

Biomass energy is one that can be used as an alternative energy as a substitute for fossil fuels and can also be useful for reducing environmental pollution due to increasing waste or waste. The manufacture of briquettes from chicken feather waste, wood shavings and rice husk waste aims to help deal with the problem of waste and use it as an alternative fuel. The making of briquettes is carried out by the process of drying the ingredients, charcoal, milling, sieving, kneading, printing, drying, proximate testing and measuring emissions on the briquettes. In this study, the composition of a mixture of chicken feathers (30%, 40%, 50%), wood shavings and rice husk (35%, 30%, 25%) was treated as well as particle sizes of 30 mesh and 60 mesh. The results of this study indicate that the lowest moisture content is in sample B2 of 4.5%. The lowest levels of volatile matters were in sample A1 of 37.4%. The lowest ash content was found in sample B3 at 10.8%. The highest fixed carbon was found in sample A3 at 45.1%. The highest calorific value (Gross Calorific Value) is found in the B3 sample of 5594 Kcal / Kg. And it has the highest CO, CO2, and HC emissions produced from the briquettes, namely 0.24%, 0.8%, 46 ppm. The properties of briquettes that have met SNI standards are moisture content, calorific value (except for sample A1), and the resulting emissions. And those that have not met SNI standards are the levels of volatile matter, ash content and fixed carbon. The resulting briquette can be used because the calorific value obtained is quiet high, which is above the specified standard of ≥ 5000 Kcal/Kg.


2017 ◽  
Vol 866 ◽  
pp. 168-171
Author(s):  
Udomdeja Polyium ◽  
Amornrat Pigoolthong

The research aims to develop fuel briquettes from sisal waste material mixed with bagasse. Sisal wastes were collected from Hub Kapong Royal Project Phetchaburi Province Thailand. These material were mixed according to the ratios of 90:10, 80:20, 70:30, 60:40 and 50:50 respectively. Characterization of physical and chemical properties of fuel briquettes were determined by percentage moisture content, percentage ash content, percentage volatile matter, percentage fixed carbon, and calorific value with the standard number ASTM 3173, ASTM D 3175, ASTM D 3174, ASTM D 3177 and ASTM D 3286 respectively. The results show that percentage moisture content values of 9.98 - 18.14, percentage volatile matter values of 42.59 - 68.04, percentage ash content values of 16.05 -25.41, percentage fixed carbon values of 5.93 - 13.86 and calorific values of 1,820.52 - 2,485.19 kcal/kg. Fuel briquettes to be used as a fuel substitute for firewood and charcoal.


2021 ◽  
Vol 921 (1) ◽  
pp. 012055
Author(s):  
R Rahman ◽  
B Azikin ◽  
D Tahir ◽  
S Widodo

Abstract This study using three types of coal from East Kalimantan and South Sulawesi Mangrove Wood Charcoal which consisted of various compositions. In sample analysis using analysis, namely: proximate, ultimate, and calorific value. Proximate analysis: ash content, volatile matter, moisture content, fixed carbon; ultimate analysis: carbon and sulfur content and the calorific value using the bomb calorimeter method. The results of the proximate analysis showed that the fixed carbon content was obtained in the mixture of MWC 75% + KJA 25% = 52.45%, while the lowest was obtained at IC 100% = 32.86%; The highest volatile matter was obtained at KJA 100% = 44.23%, the lowest was at MWC 75% + KJA 25% = 31.90%, the highest ash content was IC 100% = 9.14% the lowest was at MWC 75% + KJA 25% = 5.94% and the highest moisture content was seen at IC 100% = 15.17% but MWC 75% + IC 25% = 9.52%. The results of the ultimate analysis showed that the lowest sulfur content was in the mixed variation of MWC 75% + KJA 25% = 0.168%, while the highest sulfur content was obtained at IC 100% = 0.874%. However, it was still in the low sulfur category <1. The highest calorific value is obtained by varying the composition at MWC 75% + IC 25% = 5919 cal/gram, while the lowest was obtained at KJA 100% = 4913 cal/gram. So based on this research, the addition of mangrove charcoal is very good for increasing the calorific value.


2016 ◽  
Vol 78 (9-2) ◽  
Author(s):  
Hasan Mohd Faizal ◽  
M. Amin M. Jusoh ◽  
Mohd Rosdzimin Abdul Rahman ◽  
S. Syahrullail ◽  
Z. A. Latiff

The climate change has driven towards transformation from the high energy dependence on fossil fuel to inexhaustible renewable energy such as solar, wind, mini hydro and biomass. In Malaysia, abundant of palm biomass residues are produced during the processing of fresh fruit bunch. Therefore it is inevitable to harness these bioenergy sources in order to prevent waste accumulation at adjacent to palm mills. In order to utilize such bioenergy sources and to cope with the fast growing demand of energy, combination technique of densification and torrefaction is one of the potential ways to be practised. In the present study, the physical and combustion properties of torrefied empty  fruit bunch (EFB) briquettes were investigated experimentally with constant nitrogen flow rate of 1 l/min , for various torrefaction temperatures (225-300). Before torrefaction process, EFB briquettes were initially produced under controlled condition with compaction pressure of 7 MPa and briquetting temperature of 150. In general, the torrefied EFB briquettes were successfully produced in the present study. The results show that an increase in torrefaction temperature from 225  to 300  causes a significant increase in gross calorific value (from around 17400 kJ/kg to 25000 kJ/kg), fixed carbon content (from 16.2% to 46.2%) and ash content (from 2.4% to 17.2%). On the other hand, relaxed density and volatile matter decrease, from 1017 kg/m3 to 590 kg/m3 and from 73.1% to 29.7%, respectively. As a conclusion, the gross calorific value and fixed carbon content are improved due to torrefaction. In addition, it was found that gross calorific value and moisture content of the torrefied EFB briquettes fulfil the requirement for commercial briquette production as stated by DIN51731 (gross calorific value>17500 kJ/kg and moisture content <10%). 


2018 ◽  
Vol 7 (1) ◽  
pp. 28-33
Author(s):  
Okta Bani ◽  
Iriany ◽  
Taslim ◽  
Cici Novita Sari ◽  
Cindy Carnella

Briquettes are solid fuels from organic materials with high calorific values ​​and burn duration. The composition and particle size of the raw material may affect briquette quality. This study aimed to evaluate the effect of composition and particle size on calorific value and characteristics of the resulting briquettes. In this study, briquettes were made using palm oil fronds and shells at mass ratio of 1:2, 1:4, 1:6, 1:8 and particle size of not-dertemined, 50, 70, and 100 mesh. First, raw material was carbonized at 450°C for 30 minutes then added to 20%wt. starch glue and waste oil (1:1 ratio). Resulting briquettes were analyzed for its water content, ash content, density, volatile matter content, fixed carbon content, combustion rate, calorific value, and compressive strength. Satisfying results were obtained for briquettes with a front to shell ratio of 1:8, and a particle size of 100 mesh. At this condition, the resulting briquettes have water content of 5.5%; ash content of 2.54%; density of 0.51 g/cm3; 19.58% vapor content; fixed carbon content of 72.38%; combustion rate of 0.2 g/min (3.4×10-3 g/sec); calorific value of 15.3 kcal/g; and compressive strength of 0.06 N/mm2. These results have complied with the Indonesian National Standard (SNI), Japanese, American, and English standards, except for briquette compressive strength, which have not met the industrial standard.


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