Influence of processing technology on electrochemical corrosion behavior of Ti-6Al-4V alloys

CORROSION ◽  
10.5006/3490 ◽  
2021 ◽  
Author(s):  
Caiyun Bai ◽  
Peifeng Li ◽  
Tieqiang Gang ◽  
Jian Li ◽  
Min Wei ◽  
...  

Ti-6Al-4V alloys are typically used for biomedical implants, aerospace components and offshore equipment, where corrosion resistance is critical. In the present paper, the electrochemical corrosion behaviors of Ti-6Al-4V alloys made by different traditional processing and 3D printing technologies in seawater, 3.5 wt.% NaCl, 3.5 wt.% HCl, 5 wt.% HCl and 10 wt.% HCl solutions were studied through polarization curve and electrochemical impedance spectra (EIS) analyses. The influences of microstructure and printing parameters on the corrosion behaviors of Ti-6Al-4V alloys were analyzed. In addition, the corrosion current density, film resistance and charge transfer resistance of traditionally processed Ti-6Al-4V and 3D printed Ti-6Al-4V in the five solutions were compared. The results show that Ti-6Al-4V possesses a better corrosion resistance in seawater than in 3.5 wt.% NaCl, and that the corrosion rate increases with the HCl concentration. Besides, 3D printed Ti-6Al-4V shows a higher corrosion rate in comparison with traditionally processed Ti-6Al-4V because pores are effortless to enrich Cl-. Finally, the ratio of laser power to its scanning speed and the phase constituent composition of the alloy have slight influences on its electrochemical corrosion behavior. It is suggested that for the 3D printed alloy, the deterioration of mechanical properties induced by corrosion damage during servicing should be assessed and considered.

2018 ◽  
Vol 69 (1) ◽  
pp. 86-90 ◽  
Author(s):  
Ioana Arina Gherghescu ◽  
Daniela Ionita ◽  
Sorin Ciuca ◽  
Ruxandra Elena Dumitrescu

This paper presents some electrochemical impedance spectroscopy research results concerning the corrosion resistance of a shape memory Ni50Ti48Nb2 alloy. This one was previously studied by SEM and DSC [1,2] but some new research features had to be made clear in order to be able to explain its electrochemical corrosion behavior. The chemical composition Ni50Ti48Nb2 was chosen in order to obtain a shape memory alloy having a wider hysteresis than equiatomic NiTi, for the purpose of achieving a better thermomechanical stability. Cryogenic applications are aimed. After processing the cast ingot, two samples, S1 and S2, were further annealed at 800�C/12 h and, respectively, at 900�C/12h. Scanning electron micrographs together with the chemical elements mapping results were obtained. They were related to the previous results concerning the informations on the structure of the different phases found in this NiTiNb alloy: austenite, martensite and secondary phases, as well as some primary compounds [1,2]. Considering the size and shape of the complex precipitate particles of NiTiNb in the two differently heat treated samples, these were found responsible for some changes in the transformation temperatures [3] but the electrochemical corrosion behavior of the alloy seems to be influenced to a lesser extent by the heat treatments. Both samples exhibit good values of corrosion resistance, however S2 shows better values than S1. Thus lower transformation temperatures and a slightly better corrosion resistance make the Ni50Ti48Nb2 alloy annealed at 900�C/12h subsequently submitted to thermal cycling to be the right choice for producing couplings in the cryogenic industry.


2012 ◽  
Vol 178-181 ◽  
pp. 1075-1078
Author(s):  
Bin Sun ◽  
Wen Yong Zhang ◽  
Jin Bin Lu

The electrochemical corrosion behaviors of Cu60Zr30-xHfxTi10(x=10,15,20) bulk metallic glasses (BMGs) were investigated in 3 mol/L NaOH solution by potentiodynamic polarization experiments and electrochemical impedance spectroscopy (EIS). The results showed that the BMGs had sufficient corrosion resistance in NaOH solution. The anodic showed grading passivation character, and the passivation current density were very low. The corrosion resistance changed with Hf content changing. The passivation current density of Cu60Zr15Hf15Ti10 alloy was lowest and the charge transfer resistance was largest, which means the best corrosion resistance for CuZrHfTi BMGs. Corrosion mechanisms were not changed, while the corrosion resistance decrease after crystallized for the BMGs.


Materials ◽  
2019 ◽  
Vol 12 (16) ◽  
pp. 2614 ◽  
Author(s):  
Xiuqing Fu ◽  
Wenke Ma ◽  
Shuanglu Duan ◽  
Qingqing Wang ◽  
Jinran Lin

In order to study the effect of nano-CeO2 particles doping on the electrochemical corrosion behavior of pure Ni-Fe-Co-P alloy coating, Ni-Fe-Co-P-CeO2 composite coating is prepared on the surface of 45 steel by scanning electrodeposition. The morphology, composition, and phase structure of the composite coating are analyzed by means of scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The corrosion behavior of the coatings with different concentrations of nano-CeO2 particles in 50 g/L NaCl solution is studied by Tafel polarization curve and electrochemical impedance spectroscopy. The corrosion mechanism is discussed. The experimental results show that the obtained Ni-Fe-Co-P-CeO2 composite coating is amorphous, and the addition of nano-CeO2 particles increases the mass fraction of P. With the increase of the concentration of nano-CeO2 particles in the plating solution, the surface flatness of the coating increases. The surface of Ni-Fe-Co-P-1 g/L CeO2 composite coating is uniform and dense, and its self-corrosion potential is the most positive; the corrosion current and corrosion rate are the smallest, and the charge transfer resistance is the largest, showing the best corrosion resistance.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1172
Author(s):  
Polina Metalnikov ◽  
Guy Ben-Hamu ◽  
Kwang Seon Shin ◽  
Amir Eliezer

Magnesium (Mg) alloys possess the lowest density among structural materials, and their application in the automotive and aircraft industries might enhance fuel efficiency. The mechanical properties can be improved by the addition of alloying elements. However, since Mg and its alloys are very susceptible to corrosion degradation, it is important to study the effect of these elements on the alloys’ corrosion behavior. In this study, 1 wt% of calcium (Ca) was added to wrought AM60 Mg alloy, and the electrochemical corrosion behavior of the alloys in alkaline solutions with and without Cl− ions was compared. The corrosion behavior was investigated by means of immersion tests, gravimetric measurements and potentiodynamic polarization (PDP); the characteristics of the oxide layer were studied by electrochemical impedance spectroscopy (EIS) and X-ray photoelectron spectroscopy (XPS). The addition of Ca resulted in precipitation of the ternary aluminum-rich (Mg-Al)2Ca phase. Scanning Kelvin probe force microscope (SKPFM) identified that this phase has a cathodic behavior relative to the α-Mg matrix; hence it can serve as additional sites for initiation of pitting corrosion. As a result, the corrosion resistance of wrought AM60 alloy with 1 wt% Ca addition deteriorated in a NaCl solution. However, in the absence of Cl− ions, alloying with Ca improves the corrosion resistance of wrought AM60 alloy due to the stabilization of the corrosion products layer. The effect of long-period immersion time on the corrosion behavior and alloy oxidation is discussed.


2019 ◽  
Vol 66 (6) ◽  
pp. 827-834
Author(s):  
Kong Weicheng ◽  
Shen Hui ◽  
Gao Jiaxu ◽  
Wu Jie ◽  
Lu Yuling

Purpose This study aims to investigate the electrochemical corrosion performance of high velocity oxygen fuel (HVOF) sprayed WC–12Co coating in 3.5 Wt.% NaCl solution, which provided a guiding significance on the corrosion resistance of H13 hot work mould steel. Design/methodology/approach A WC–12Co coating was fabricated on H13 hot work mould steel using a HVOF, and the electrochemical corrosion behaviors of WC–12Co coating and substrate in 3.5 Wt.% NaCl solution was measured using open circuit potential (OCP), potentiodynamic polarization curve (PPC) and electrochemical impedance spectroscopy (EIS) tests. Findings The OCP and PPC of WC–12Co coating positively shift than those of substrate, its corrosion tendency and corrosion rate decrease to enhance its corrosion resistance. The curvature radius of capacitance curve on the WC–12Co coating is larger than that on the substrate, and the impedance and polarization resistance of WC–12Co coating increase faster than those of substrate, which reduces the corrosion process. Originality/value The electrochemical corrosion behaviors of WC–12Co coating and substrate in 3.5 Wt.% NaCl solution is first measured using OCP, PPC and EIS tests, which improve the electrochemical corrosion resistance of H13 hot work mould steel.


Coatings ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 986
Author(s):  
Jozef Minda ◽  
Stanislava Fintová ◽  
Branislav Hadzima ◽  
Pavel Doležal ◽  
Michaela Hasoňová ◽  
...  

Pure Mg samples were prepared by powder metallurgy using the cold and hot compacting methods. Cold compacted pure Mg (500 MPa/RT) was characterized by 5% porosity and the mechanical bonding of powder particles. Hot compacted samples (100 MPa/400 °C and 500 MPa/400 °C) exhibited porosity below 0.5%, and diffusion bonding combined with mechanical bonding played a role in material compaction. The prepared pure Mg samples and wrought pure Mg were subjected to corrosion tests using electrochemical impedance spectroscopy. Similar material corrosion behavior was observed for the samples compacted at 500 MPa/RT and 100 MPa/400 °C; however, hot compacted samples processed at 500 MPa/400 °C exhibited longer corrosion resistance in 0.9% NaCl solution. The difference in corrosion behavior was mainly related to the different binding mechanisms of the powder particles. Cold compacted samples were characterized by a more pronounced corrosion attack and the creation of a porous layer of corrosion products. Hot compacted samples prepared at 500 MPa/400 °C were characterized by uniform corrosion and the absence of a layer of corrosion products on the specimen surface. Powder-based cold compacted samples exhibited lower corrosion resistance compared to the wrought pure Mg, while the corrosion behavior of the hot compacted samples prepared at 500 MPa/400 °C was similar to that of wrought material.


2020 ◽  
Vol 10 (13) ◽  
pp. 4568
Author(s):  
Hany S. Abdo ◽  
Asiful H. Seikh ◽  
Jabair A. Mohammed ◽  
Monis Luqman ◽  
Sameh A. Ragab ◽  
...  

Reinforced steel bars (rebar) are extensively used in construction, and the main challenge is in minimizing corrosion due to oxide or passive layer breakdown. In contrast, dual-phase (DP) steel has good corrosion resistance. This study investigated the effect of Cl− ions on the electrochemical corrosion behavior of DP rebar and conventional rebar. Corrosion behavior studies and electrochemical measurements were conducted on DP rebar and conventional rebar in simulated concrete pore solution with different concentrations of Cl− ions. Microstructure analysis, surface morphology analysis, and corroded surface characterization were performed using optical microscopy, field emission scanning electron microscopy, and Raman spectroscopy, respectively. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements revealed that DP rebar has good passivity, leading to better corrosion resistance and greater strength compared to ordinary rebar. In addition, DP rebar showed better passivity behavior compared to conventional rebar in alkaline solution. Therefore, the presence of a dual phase (ferrite and martensite) in reinforced concrete structured steel induces good corrosion resistance.


2014 ◽  
Vol 1033-1034 ◽  
pp. 1258-1262 ◽  
Author(s):  
Xia Wen Le ◽  
Dan Ji ◽  
Qing Dong Zhong ◽  
Qiong Yu Zhou ◽  
Tong Mo ◽  
...  

Different compositions to prepare the Fe3Al intermetallic were analyzed through the microstructure and electrochemical corrosion behavior. The structure and microstructure were analyzed by X-ray and scanning electron microstructure (SEM). The corrosion resistance of samples was evaluated by potentiodynamic polarization (Tafel) and electrochemical impedance spectroscopy (EIS). Results show that the alloy with a composition of pure aluminum with pure iron shows a higher corrosion resistance.


2013 ◽  
Vol 699 ◽  
pp. 645-649
Author(s):  
Chang Bin Shen

Similar welds composed of 5083 were produced by friction stir welding. In the solution of 0.2 M NaHSO3 and 0.6 M NaCl, with the addition of a given concentration sodium molybdate as the inhibitor, the electrochemical corrosion behaviors of the friction stir welds (FSW) and 5083 were comparatively investigated by potentiodynamic polarization curve tests and electrochemical impedance spectra (EIS) at the ambient temperature for different test periods. The results indicated that : with the extension of period, the inhibition efficiencies (IE) for both the weld and 5083 base materials enhanced, at the same period, the inhibition efficiency (IE) for the weld was beyond that for 5083 base materials, sodium molybdate may be thought of as an effective inhibitor for 5083 aluminum alloy, the interaction between inhibitor and weld is stronger than that between inhibitor and base materials.


2021 ◽  
Vol 904 ◽  
pp. 519-524
Author(s):  
Gui Yun Zhang ◽  
Yong Wang ◽  
Tian Wei Zhang ◽  
Chen Yu Zhao

Sea water resources are extensive and can be used to extinguish fires, but their corrosiveness is a major problem. Using the method of electrochemical workstation, the electrochemical corrosion behavior of aluminum sheet in artificial sea water solution and silica-coated artificial seawater was studied; by analyzing the surface morphology, polarization curve and electrochemical impedance spectroscopy, the electrochemical corrosion behavior of aluminum sheets under different immersion times and different immersion media is obtained. The conclusion is that the coating of nanosilica powder has a certain corrosion protection effect on artificial seawater.


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