Enhanced Mechanical Properties and Isotropy of Mg-2Al-0.8Sn Alloy through Ca Addition

Calcium (Ca), with abundant and cheap reserves, is a potential element to facilitate the further application of Mg-Al-Sn based alloys. Here, effects of Ca content on the microstructure and tensile properties of Mg-2.0Al-0.8Sn (wt.%) alloys were systematically studied. The experimental results illustrated that the strength, ductility and isotropy of the alloys improved simultaneously with the increase of Ca content. The better ductility and isotropy could be contributed to the weakened texture via particle stimulation nucleation mechanism. The higher strength benefited from the combination of finer grains, more precipitates and residual dislocation density. Eventually, the Mg-2.0Al-0.8Sn-0.5Ca (wt.%) alloy showed the best room-temperature balance of strength and ductility with a yield strength of ∼226.0 MPa, an ultimate tensile strength of ∼282.4 MPa and a fracture elongation of ∼20.2%, which has huge potential as an applicable low-cost high-performance magnesium alloy.

Effect of Ca Addition on Corrosion Behavior of Wrought AM60 Magnesium Alloy in Alkaline Solutions

Magnesium (Mg) alloys possess the lowest density among structural materials, and their application in the automotive and aircraft industries might enhance fuel efficiency. The mechanical properties can be improved by the addition of alloying elements. However, since Mg and its alloys are very susceptible to corrosion degradation, it is important to study the effect of these elements on the alloys’ corrosion behavior. In this study, 1 wt% of calcium (Ca) was added to wrought AM60 Mg alloy, and the electrochemical corrosion behavior of the alloys in alkaline solutions with and without Cl− ions was compared. The corrosion behavior was investigated by means of immersion tests, gravimetric measurements and potentiodynamic polarization (PDP); the characteristics of the oxide layer were studied by electrochemical impedance spectroscopy (EIS) and X-ray photoelectron spectroscopy (XPS). The addition of Ca resulted in precipitation of the ternary aluminum-rich (Mg-Al)2Ca phase. Scanning Kelvin probe force microscope (SKPFM) identified that this phase has a cathodic behavior relative to the α-Mg matrix; hence it can serve as additional sites for initiation of pitting corrosion. As a result, the corrosion resistance of wrought AM60 alloy with 1 wt% Ca addition deteriorated in a NaCl solution. However, in the absence of Cl− ions, alloying with Ca improves the corrosion resistance of wrought AM60 alloy due to the stabilization of the corrosion products layer. The effect of long-period immersion time on the corrosion behavior and alloy oxidation is discussed.

Restoration Mechanisms at Moderate Temperatures for As-Cast ZK40 Magnesium Alloys Modified with Individual Ca and Gd Additions

The deformation behaviour of as-cast ZK40 alloys modified with individual additions of Ca and Gd is investigated at 250 °C and 300 °C. Compression tests were carried out at 0.0001 s−1 and 0.001 s−1 using a modified Gleeble system during in-situ synchrotron radiation diffraction experiments. The deformation mechanisms are corroborated by post-mortem investigations using scanning electron microscopy combined with electron backscattered diffraction measurements. The restoration mechanisms in α-Mg are listed as follows: the formation of misorientation spread within α-Mg, the formation of low angle grain boundaries via dynamic recovery, twinning, as well as dynamic recrystallisation. The Gd and Ca additions increase the flow stress of the ZK40, which is more evident at 0.001 s−1 and 300 °C. Dynamic recovery is the predominant restoration mechanism in all alloys. Continuous dynamic recrystallisation only occurs in the ZK40 at 250 °C, competing with discontinuous dynamic recrystallisation. Discontinuous dynamic recrystallisation occurs for the ZK40 and ZK40-Gd. The Ca addition hinders discontinuous dynamic recrystallisation for the investigated temperatures and up to the local achieved strain. Gd addition forms a semi-continuous network of intermetallic compounds along the grain boundaries that withstand the load until their fragmentation, retarding discontinuous dynamic recrystallisation.