scholarly journals Marble Waste Using Produced of Automotive Brake Pad of Friction Coefficient Different Pad Brake Pads With Comprasion

2013 ◽  
Vol 19 (1) ◽  
pp. 10-14 ◽  
Author(s):  
Mustafa Timur
2013 ◽  
Vol 10 (6) ◽  
pp. 523-528 ◽  
Author(s):  
A. Muzathik ◽  
Y. Nizam ◽  
M. Ahmad ◽  
W. Nik

Friction material in an automotive brake system plays an important role for effective and safe brake performance. A single material has never been sufficient to solve performance related issues. Current research aimed to examine properties of Boron mixed brake pads by comparing them with the commercial brake pads. Friction coefficient of Boron mixed brake pads and commercial brake pads were significantly different and increased with the increase in surface roughness. The abrupt reduction of friction coefficient is more significant in commercial brake pad samples than in Boron mixed brake pad formulations. Fade occurred in commercial brake pad sample at lower temperatures. Boron formulations are more stable than their commercial counterparts.


Author(s):  
CH Achebe ◽  
JL Chukwuneke ◽  
FA Anene ◽  
CM Ewulonu

The development of automobile brake pad using locally sourced palm kernel fiber was carried out. Asbestos, a carcinogenic material, has been used for decades as a friction material. This development has thus prompted a couple of research efforts geared towards its replacement for brake pad manufacture. Palm kernel fiber was used as an alternative filler material in conjunction with various quantities of epoxy resin as the matrix. Three sets of compositions were made, and the resulting specimens subjected to physical and mechanical tests using standard materials, procedures, and equipment. The essence is to determine their suitability and hence possible performance in service. The result showed that sample C with 40% palm kernel fiber content having hardness, compressive strength, abrasion resistance, specific gravity, water absorption, and oil absorption of 178 MPa, 96.2 MPa, 1.67 mg/m, 1.8 g/cm3, 1.86%, and 0.89%, respectively, had an optimum performance rating. It was equally ascertained that increase in the filler content had the effect of increase in hardness, wear resistance, and specific gravity of the composite brake pad, while water and oil absorption got decreased when compared with results obtained by other researchers using conventional brake pads made of other friction materials including asbestos. This is an indicator that palm kernel fiber is a possible and effective retrofit for asbestos as a filler material in automotive brake pad manufacture.


2016 ◽  
Vol 842 ◽  
pp. 36-42
Author(s):  
Eko Surojo ◽  
Wijang Wisnu Raharjo ◽  
Jamasri ◽  
Aditya Utama

In automotive parts market, there are two classes of commercial brake pad that are original equipment manufacturer (OEM) and aftermarket (Non-OEM spare part). In manufacturing of commercial brake pad materials, the difference of ingredient or concentration used is important because of differences in characteristics and cost. It is well known that the OEM brake pads are more expensive than the Non-OEM brake pads. In this study, the OEM and the Non-OEM of passenger car brake pad were evaluated in order to obtain a comparison of friction characteristics, composition, and microstructure between them. The OEM and the Non-OEM brake pad were purchased, cut out to form specimen, and then evaluated to obtain material characteristics. Specimens were subjected to friction testing using pin on disc machine and microstructure examinations. The results show that the OEM brake pad material has lower and more stable in coefficient of friction than the Non-OEM brake pad material. The OEM brake pad material also has more wear resistance than the Non-OEM brake pad material. Examinations using SEM/EDS show that the OEM brake pad material contains metallic fillers that are Cu and Fe, on the other hand, the Non-OEM brake pad material does not contain metallic filler. The Non-OEM brake pad material uses asbestos as reinforcement.


2014 ◽  
Vol 680 ◽  
pp. 237-240 ◽  
Author(s):  
Mahmut Unaldi ◽  
Recai Kus

The aim of this paper is to develop new natural fibre reinforced for automotive brake pad application. For this purpose, new brake pad sampleswere produced using Miscanthus as reinforcement ingredient. The other ingredients are Cashew, Alumina, Phenolic Resin, and Calcite. Three different laboratory formulations were prepared with varying Miscanthus fibre contents from 10, 25, and 40 (wt) and these formulations were moulded four different moulding pressure values such as 50, 100, 200, and 300 MPa. Sieve analysis, density, apparent density, and hardness properties of brake pad samples produced are examined.


2020 ◽  
Author(s):  
Karthikeyan Paramasivam ◽  
Jeya Jeevahan Jayaraj ◽  
Kumarasubramanian Ramar ◽  
Yuvaraja Subramani ◽  
K. Ajithkumar ◽  
...  

Author(s):  
N. O. Adekunle ◽  
K. A. Oladejo ◽  
S. I. Kuye ◽  
A. D. Aikulola

Asbestos-based brake pads are not desirable due to the carcinogenic nature of asbestos. Organic asbestos-free brake automotive brake pad produced from bamboo leaves was evaluated in this study. Ground bamboo leaves were sieved into sieve grades of 100, 200, and 350 μm. The sieved bamboo leaves particles were then combined with 15 % steel dust, 10% graphite, 20% resin, Silicon Carbide varied five (5) times between 35-55 % and 0-20% respectively for each sieve grade to make brake pads of different ratios. The mechanical properties (hardness, compressive strength, density, porosity, wear rate, and flame resistance) of the produced samples were investigated. The results showed that the finer the particle size of the bamboo leaves, the better the mechanical properties of the produced samples. The results of this work when compared with those of the commercial (asbestos based) brake pad showed they were in close agreement except for the wear rate and porosity property. Therefore, bamboo leaves could be used in the production of asbestos free brake pads if the wear rate and porosity properties of the produced samples could be improved.


2021 ◽  
Vol 2 (1) ◽  
pp. 23-30
Author(s):  
Gülşah Akıncıoğlu ◽  
◽  
Sıtkı Akıncıoğlu ◽  
Hasan Öktem ◽  
İlyas Uygur ◽  
...  

After the realization that asbestos fiber is harmful to human health, efforts to produce organic and environmentally friendly brake pads have increased. In this study, an environmentally friendly brake pad (NUS sample) was produced with the addition of 3.5% hazelnut shell powder. Hardness and density measurements of the brake pad sample were made. Chase type device was used for the wear and friction tests. The experiments were done according to the SAE J661 standard. The average friction coefficient value obtained as a result of the experiments was found to be 0.435 µ. Bu değer standartlara uygundur ve “FF” sınıfı aralığındadır. This value complies with the standards and is in the "FF" class range.


2008 ◽  
Vol 15 (05) ◽  
pp. 625-633 ◽  
Author(s):  
K. W. LIEW ◽  
N. S. M. EL-TAYEB

This work aims to investigate the effect of two different counterdisc materials, i.e. gray cast iron (GCI) and ductile gray cast iron (DGCI) on tribo behavior of non-commercial frictional materials (NF1, NF2, NF4, and NF5) and two other chosen commercial brake pads (CMA and CMB) under dry sliding contact conditions. The four non-commercial frictional materials were fabricated with various percentages of phenolic binder resin (15 and 20 vol.%) and reinforced with steel fibers (15 and 20 vol.%) using hot press molding methods. Tribo tests were carried out using a small-scale tribo-tester of pad-on-disc type. Friction coefficient and wear of non-commercial and commercial brake pads were measured against each counterdisc (GCI and DGCI) and compared. Then, the friction and wear characteristic are discussed by comparing the experimental results obtained for each kind of cast iron. The results showed that maximum friction coefficient (0.4–0.5) of brake pad was attained at 2.22 MPa applied pressure and 2.1 m/s sliding speed when the frictional brake pad materials were tested against DGCI disc rotor. Meanwhile, similar wear rates for all frictional brake pad materials were sustained at higher applied pressure and sliding speed when tested against either type of rotor discs (GCI and DGCI). The results on the other hand, indicated that non-commercial materials NF1 and NF4, gave better wear resistance compared to other frictional pad materials. NF2 exhibited the lowest wear resistance when tested against GCI and DGCI rotor disc at all applied pressure and sliding speeds. The latter result is referred to the low percentage binder resin in the friction material NF2.


2021 ◽  
Vol 2021 ◽  
pp. 1-24
Author(s):  
Senthil Kumaran Selvaraj ◽  
Rathan Ramesh ◽  
Tharun M. V. Narendhra ◽  
Ishan Nilesh Agarwal ◽  
Utkarsh Chadha ◽  
...  

The proper functioning of automotive brake pads is of utmost importance to ensure the safety of passengers. Therefore, brake pad materials must be chosen with utmost precision and care to ensure their optimal functioning for long durations. Through a thorough literature review, it is found that the materials used currently for this purpose pose multiple discrepancies. Therefore, it is imperative to shift our focus towards nanomaterials, as they are one of the essential novel materials in this field. This study discusses the multiple constituents used in commercial brake pads, their role in improving and stabilizing their operation, and their desired properties to achieve optimal functioning. Parallelly, this study also reviews some of the potential organic and carbon nanomaterials that could prove to provide tough competition to currently utilized materials for brake pad applications. From this review, the major future commercial brake pad materials obtained include the likes of banana peel powder, crab shell powder, coconut fibers, stark corn fibers, metal oxide composites, metal nitride composites, multiwalled carbon nanotubes, and hybrid nanocomposites. These materials are studied on the basis of their performance under high-frictional force applications and analyzed by considering their mechanical, chemical, thermal, and tribological properties. Carbon nanotube-based composites showed improved tribological and braking performances making them more attractive than the materials in commercially available brake pads. In addition to these, the effects of usage of such nanomaterials on the environment and health are reviewed, in order to understand the feasibility of utilization of nanomaterials in automotive brake pad applications. From this analysis, this work suggests that there are a variety of nanomaterials that prove to be capable of automotive brake pad applications and, with further research and technological developments, would prove to be an asset to the automotive brake pad industry.


2021 ◽  
Vol 63 (5) ◽  
pp. 458-461
Author(s):  
İbrahim Mutlu ◽  
Ahmet Keskin

Abstract This paper investigates the use of rice straw powder in a brake pad as a substitute for asbestos which is a carcinogenic with detrimental effects on health. Rice straw powder was used as a novel material in a brake pad. Rice straw powder has a silica content which gives the pad a c eramic-like action. Rice straws were ground after drying in order to produce the powder. Five laboratory varieties were produced, altering the rice straw powder ingredients from 5, 10, 15, 20 and 25 wt.-%, respectively added to other abrasive materials, binder, friction modifiers, solid lubricant, and filler material utilizing conventional techniques. In this study, the friction surface temperature, the wear amount, and the change of the friction coefficient were determined. Additionally, the microstructure specifications of the brake pads were determined using scanning electron microscopy. Experimental results showed that a 15 wt.-% fraction of rice straw powder yielded better wear and thermo-mechanical features as compared with other combinations. The micro-structure shows a uniform distribution of the rice straw powder in the matrix. Hence, rice straw powder can be a possible candidate friction material for producing non-asbestos new brake pad without any detrimental impact.


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