Study of the rollers geometry effects in rotary tube piercing and wear analyses of mandrel according to the finite element method

The rotary tube piercing (RTP) is the first process of making the seamless tube after producing the desired alloy ingot. There are several approaches to manufacture a seamless tube, but one of the most common types is RTP. This approach covers a wide range of processes that are categorized according to the number and shape of the rollers. On the other hand, each of these types has designed guides in the output and input of the piercing process. In this paper, a new design of the input guide for four types of rollers have been examined and simulated. Thus, four specimens including Diescher and Conical rollers were considered, with the different number of rollers. Results including torque, total force, mandrel wear, temperature distribution, and strain were extracted using FEM simulation. In order to the validation of simulation, the total force and oscillations of applied force within the process have been compared with the experimental results. The results obtained through this simulation, are more in line with the empirical results obtained from previous research. As well as, the FEM simulation confirmed the performance accuracy of the output and input guides of the RTP process. On the other hand, the results indicate that the three-roller Diescher type with 17° feed angle, has the most suitable arrangement for production of seamless tube.

Regulators of the secretory pathway have distinct inputs into single-celled branching morphogenesis and seamless tube formation in the Drosophila trachea

Biological tubes serve as conduits through which gas, nutrients and other important fluids are delivered to tissues. Most biological tubes consist of multiple cells connected by epithelial junctions. Unlike these multicellular tubes, seamless tubes are unicellular and lack junctions. Seamless tubes are present in various organ systems, including the vertebrate vasculature, C.elegans excretory system, and Drosophila tracheal system. The Drosophila tracheal system is a network of air-filled tubes that delivers oxygen to all tissues. Specialized cells within the tracheal system, called terminal cells, branch extensively and form seamless tubes. Terminal tracheal tubes are polarized; the lumenal membrane has apical identity whereas the outer membrane exhibits basal characteristics. Although various aspects of membrane trafficking have been implicated in terminal cell morphogenesis, the precise secretory pathway requirements for basal and apical membrane growth have yet to be elucidated. In the present study, we demonstrate that anterograde trafficking, retrograde trafficking and Golgi-to-plasma membrane vesicle fusion are each required for the complex branched architecture of the terminal cell, but their inputs during seamless lumen formation are more varied. The COPII subunit, Sec 31, and ER exit site protein, Sec16, are critical for subcellular tube architecture, whereas the SNARE proteins Syntaxin 5, Syntaxin 1 and Syntaxin15 are required for seamless tube growth and maintenance. These data suggest that distinct components of the secretory pathway have differential contributions to basal and apical membrane growth and maintenance during terminal cell morphogenesis.

PRODUCTION BY EXPLOSION WELDING OF SEAMLESS PIPES MADE OF LAYERED METAL MATERIALS INCREASED CORROSION RESISTANCE

The paper presents schemes for producing seamless pipes made of multilayer metal material with an internal protector using explosion welding technology. The developed scheme of explosion welding to the original liners for later they rolled into a seamless tube. The features of creating permanent joints from these materials using arc welding methods are indicated.

Experimental research of absorption properties of rigid foam filled circular seamless tube energy absorber under quasi-static axial load

The aim of this research work is investigations of absorption characteristics of a circular seamless tube collision absorber filled by rigid polyurethane (PU) foam under axial load. Shrinking of circular tube passing through cone bushing starts after absorber is activated at the moment of collision. The energy absorption realises in three ways: elastic-plastic deformation of the tube wall, friction between absorption elements and compression the rigid PU foam inside the tube. Using rigid PU foam, as the seamless tube filler, in the process of collision energy absorption increases absorption power in comparing to with only empty tube, as well as gives gradual increases of deformation resistance during deformation process. Experimental research was prepared and realized in the laboratory using the scaled samples. The effect of rigid PU foam, configuration of absorber filled by PU foam on the absorption power and manufacturing technology of the samples, are considered and discussed in this paper. The results indicate that the shrinking foam filled tube absorber has for about 18% bigger absorption power than the empty one. Formation of numerical model and numerical analyses of shrinking foam filled tube absorber were realized using ANSYS software package. Force vs. stroke (F(s)) diagrams obtained by tests and numerical analyses are in a good correlation which confirms formed numerical model as a suitable for further quasi-static analyses and for dimensioning the similar types of absorber.

An experimental study of the mechanical properties of seamless and overlapped stitched composite tubes under hydrostatic pressure, lateral compression, and impact

Mechanical properties and damage mechanisms of closed circular preforms and overlapped stitched composite tubes under lateral compression, impact, and hydrostatic pressure were studied. The functional failure pressures of the tubes with different boundary conditions were determined and compared. Stitch at the overlapped zone creates stress risers that lead to premature functional failure at a hydrostatic pressure at ∼1/3 of the theoretical maximum pressure of the tube as delamination occurs at the overlapping region. Seamless tubes reached values close to theoretical operating hydrostatic pressures before leakage was observed at the tube ends. The deflection of the overlapped stitched tube due to lateral compression is less than the deflection in the seamless tube, and it is limited to 5% of the inner diameter using the Spangler equation. Brittle kinks, cracks, and delamination occur in overlapped stitched tubes while seamless tubes regain the shape with limited localized cracks after unloading. The fabric architecture of a seamless tube allows for the reorientation of fiber tows as cracks develop in the matrix, thus resulting in a lesser extent of damage when the tube is subject to impact.

Deformation Behavior and Experiments on a Light Alloy Seamless Tube via a Tandem Skew Rolling Process

As a process for producing seamless tubes, the tandem skew rolling (TSR) process was proposed. In order to study deformation characteristics and mechanism on tubes obtained by the TSR process, a numerical simulation of the process was analyzed using Deform-3D software. Simulation results demonstrated the distribution of stress, strain, velocity, and temperature of a seamless tube in the stable stage during the TSR process. Actual experiments of carbon steel 1045, high strength steel 42CrMo, and magnesium alloy AZ31 were carried out in a TSR testing mill. The results demonstrated that the TSR process is qualified for producing tubes of high quality, with an accuracy of ±0.2 mm in wall thickness and ±0.35 mm in diameter. This process is suitable for manufacturing seamless tubes that are difficult to deform or that have been deformed in a narrow range of temperature.

Seamless Tube-Type Heater with Uniform Thickness and Temperature Distribution Based on Carbon Nanotubes Aligned by Circumferential Shearing

The uniform temperature distribution, one of the requirements for long-term durability, is essential for composite heaters. An analytical model for temperature distribution of a tube-type heater was derived, and it revealed that thickness uniformity is one order more important than intrinsic material properties such as density, heat capacity, and electrical conductivity of the heating tube. We introduced a circumferential shearing process to fabricate a flexible, seamless tube-type heating layer of carbon nanotube/silicone rubber composite with outstanding uniform distribution of thickness and temperature, which may be attributed to a shorter characteristic dimension in the circumferential direction than in the axial direction. The temperature uniformity was experimentally verified at various temperatures under heating. The difference in measured thickness and temperature in circumferential direction was within ±1.3~3.0% (for tavg = 352.7 μm) and ±1.1% (for Tavg = 138.8 °C), respectively, all over the heating tube. Therefore, the circumferential shearing process can be effective for cylindrical heaters, like a heating layer of a laser printer, which fuse toners onto papers during printing.