scholarly journals Development of Dental Poly(methyl methacrylate)-Based Resin for Stereolithography Additive Manufacturing

Polymers ◽  
2021 ◽  
Vol 13 (24) ◽  
pp. 4435
Author(s):  
Kentaro Hata ◽  
Hiroshi Ikeda ◽  
Yuki Nagamatsu ◽  
Chihiro Masaki ◽  
Ryuji Hosokawa ◽  
...  

Poly(methyl methacrylate) (PMMA) is widely used in dental applications. However, PMMA specialized for stereolithography (SLA) additive manufacturing (3D-printing) has not been developed yet. This study aims to develop a novel PMMA-based resin for SLA 3D-printing by mixing methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDMA), and PMMA powder in various mixing ratios. The printability and the viscosity of the PMMA-based resins were examined to determine their suitability for 3D-printing. The mechanical properties (flexural strength and Vickers hardness), shear bond strength, degree of conversion, physicochemical properties (water sorption and solubility), and cytotoxicity for L929 cells of the resulting resins were compared with those of three commercial resins: one self-cured resin and two 3D-print resins. EGDMA and PMMA were found to be essential components for SLA 3D-printing. The viscosity increased with PMMA content, while the mechanical properties improved as EGDMA content increased. The shear bond strength tended to decrease as EGDMA increased. Based on these characteristics, the optimal composition was determined to be 30% PMMA, 56% EGDMA, 14% MMA with flexural strength (84.6 ± 7.1 MPa), Vickers hardness (21.6 ± 1.9), and shear bond strength (10.5 ± 1.8 MPa) which were comparable to or higher than those of commercial resins. The resin’s degree of conversion (71.5 ± 0.7%), water sorption (19.7 ± 0.6 μg/mm3), solubility (below detection limit), and cell viability (80.7 ± 6.2% at day 10) were all acceptable for use in an oral environment. The printable PMMA-based resin is a potential candidate material for dental applications.

Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3438 ◽  
Author(s):  
Utkarsh Mangal ◽  
Ji-Yeong Kim ◽  
Ji-Young Seo ◽  
Jae-Sung Kwon ◽  
Sung-Hwan Choi

Herein we evaluate the effect of nanodiamond (ND) incorporation on the mechanical properties of poly(methyl methacrylate) (PMMA) nanocomposite. Three quantities of ND (0.1, 0.3, and 0.5 wt.%) were tested against the control and zirconium oxide nanoparticles (ZrO). Flexural strength and elastic modulus were measured using a three-point bending test, surface hardness was evaluated using the Vickers hardness test, and surface roughness was evaluated using atomic force microscopy (AFM), while fungal adhesion and viability were studied using Candida albicans. Samples were also analyzed for biofilm thickness and biomass in a saliva-derived biofilm model. All groups of ND-PMMA nanocomposites had significantly greater mean flexural strengths and statistically improved elastic modulus, compared to the control and ZrO groups (P < 0.001). The Vickers hardness values significantly increased compared to the control group (P < 0.001) with 0.3% and 0.5% ND. ND addition also gave significant reduction in fungal adhesion and viability (P < 0.001) compared to the control group. Finally, salivary biofilm formation was markedly reduced compared to the ZrO group. Hence, the incorporation of 0.1–0.5 wt.% ND with auto- polymerized PMMA resin significantly improved the flexural strength, elastic modulus, and surface hardness, and provided considerable fungal resistance.


2011 ◽  
Vol 492 ◽  
pp. 71-74 ◽  
Author(s):  
Qi Liu ◽  
Long Quan Shao ◽  
Chen Hu ◽  
Bin Deng ◽  
Yuan Fu Yi ◽  
...  

The objective of this study was to investigate the mechanical properties of yttrium- stabilized tetragonal zirconia (Y-TZP) ceramics after different surface treatments. Cercon Smart Ceramics samples were divided into groups: (1) bland control (no treatment), (2) hand grinding, (3) Al2O3air-abration, (4) irradiation with 200mJ Er:YAG laser. Tensile bond strength, shear bond strength and flexural strength were evaluated after 24h storage at 37°C. Each group had 10 samples for different test. Data were evaluated using ANOVA analysis (α=0.05). Laser and air-abration achieved higher tensile and shear bond strength when air-abration presented the best flexural strength. Surface modifications significantly increased the mechanical properties of the Y-TZP ceramics.


2017 ◽  
Vol 16 ◽  
pp. 1-8 ◽  
Author(s):  
Leonardo Fernandes da Cunha ◽  
Ana Beatriz Franco Fernandes ◽  
Amanda Mahammad Mushashe ◽  
Gisele Maria Correr ◽  
Carla Castiglia Gonzaga

The objective of this study was to evaluate the mechanical properties of two bis-acryl interim resin materials, such as color stability, flexural strength and shear bond strength to flowable composite resin, simulating clinical situations when this material has to be used for repair as add-on. Two shades of two bis-acryl interim resin materials [Structur 2 SC (shades Bleach and A2); Protemp 4 (shades A1 and A2)] were evaluated. Discs (5 x 1 mm) were fabricated and baseline color was determined after 1 h. Ten specimens were immersed at 37oC in solutions of distilled water (control) and cola-based soft drink (Coca-Cola). Color measurements were performed with a spectrophotometer using CIELab parameters. Color readings were again measured after 2 hours, 4 hours, 24 hours and 7 days. Flexural strength was determined using the three-point bending test (10 x 1 x 2 mm) on a universal testing machine (0.5 mm/min) (n = 10). Discs of bis-acryl resin were embedded in acrylic resin, planned and distributed in 2 groups: G1 - Filtek Z350 Flow/Protemp4 and G2 - Grandio SO Flow/Structure 3 (n = 15). Cylinders (3.5 x 2 mm) were made with the flowable composite resins and polymerized for 20 s. The specimens were stored in distilled water at 37oC for 24 h and subjected to shear bond strength test. Data were analyzed using one-way ANOVA and Tukey’s test ( = 0.05). ΔE values were higher for Structur Bleach (3.08)a compared with Protemp 4 (shade A1, 2.22)b (shade A2, 2.25)b. There were no significant differences between Structur Bleach and Structur A2 (2.62)ab. Coca-Cola presented higher ΔE values (3.08)a than (2.00)b. Regarding time, ΔE values increased from 1.84a after 2 h to 2.31b after 4 h. The higher values were observed after 24 h and 7 days (2.93c and 3.09d, respectively). No significant differences were observed for the flexural strength of Structur (22.05 MPa)a and Protemp 4 (19.01 MPa)a. The repairs executed with Structur/Grandio flow (9.21 MPa)a were similar to those performed with Protemp 4/Z350XT flow (10.71 MPa)a. It can be concluded that the two bis-acyl resins evaluated showed similar physical and mechanical properties.


Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1745
Author(s):  
Tamaki Hada ◽  
Manabu Kanazawa ◽  
Maiko Iwaki ◽  
Awutsadaporn Katheng ◽  
Shunsuke Minakuchi

In this study, the physical properties of a custom block manufactured using a self-polymerizing resin (Custom-block), the commercially available CAD/CAM PMMA disk (PMMA-disk), and a heat-polymerizing resin (Conventional PMMA) were evaluated via three different tests. The Custom-block was polymerized by pouring the self-polymerizing resin into a special tray, and Conventional PMMA was polymerized with a heat-curing method, according to the manufacturer’s recommended procedure. The specimens of each group were subjected to three-point bending, water sorption and solubility, and staining tests. The results showed that the materials met the requirements of the ISO standards in all tests, except for the staining tests. The highest flexural strength was exhibited by the PMMA-disk, followed by the Custom-block and the Conventional PMMA, and a significant difference was observed in the flexural strengths of all the materials (p < 0.001). The Custom-block showed a significantly higher flexural modulus and water solubility. The water sorption and discoloration of the Custom-block were significantly higher than those of the PMMA-disk, but not significantly different from those of the Conventional PMMA. In conclusion, the mechanical properties of the three materials differed depending on the manufacturing method, which considerably affected their flexural strength, flexural modulus, water sorption and solubility, and discoloration.


2012 ◽  
Vol 724 ◽  
pp. 343-346 ◽  
Author(s):  
Rong Zhen Liu ◽  
Qing Wen Duan ◽  
Wen Wei Gu ◽  
Hai Yun Jin ◽  
Shao Chun Xu ◽  
...  

Silicon was infiltrated into B4C preforms to fabricate B4C based composites ceramics at 1600 °C under vacuum circumstance. In this paper, silicon infiltration process was discussed by theoretical calculation. The volume expansion caused by reactions between silicon and boron carbide was about 89.1% from the calculation. In our study, the maximum density of B4C preform for the infiltration of silicon was about 1.5g/cm3 which was larger than theoretical result. The results of mechanical behavior showed that B4C based composites had excellent mechanical properties with a density lower than 2.6g/cm3, Vickers-hardness of this material was 27.2GPa, and this material showed a flexural strength of 349MPa and fracture toughness of 3.8 MPa*m1/2.


2012 ◽  
Vol 17 (6) ◽  
pp. 154-159 ◽  
Author(s):  
Marcel M. Farret ◽  
Eduardo Martinelli de Lima ◽  
Eduardo Gonçalves Mota ◽  
Hugo Mitsuo S. Oshima ◽  
Gabriela Maguilnik ◽  
...  

OBJECTIVE: To evaluate the mechanical properties of three glass ionomers cements (GICs) used for band cementation in Orthodontics. METHODS: Two conventional glass ionomers (Ketac Cem Easy mix/3M-ESPE and Meron/Voco) and one resin modified glass ionomer (Multi-cure Glass ionomer/3M-Unitek) were selected. For the compressive strength and diametral tensile strength tests, 12 specimens were made of each material. For the microhardness test 15 specimens were made of each material and for the shear bond strength tests 45 bovine permanent incisors were used mounted in a self-cure acrylic resin. Then, band segments with a welded bracket were cemented on the buccal surface of the crowns. For the mechanical tests of compressive and diametral tensile strength and shear bond strength a universal testing machine was used with a crosshead speed of 1,0 mm/min and for the Vickers microhardness analysis tests a Microdurometer was used with 200 g of load during 15 seconds. The results were submitted to statistical analysis through ANOVA complemented by Tukey's test at a significance level of 5%. RESULTS: The results shown that the Multi-Cure Glass Ionomer presented higher diametral tensile strength (p < 0.01) and compressive strength greater than conventional GICs (p = 0.08). Moreover, Ketac Cem showed significant less microhardness (p < 0.01). CONCLUSION: The resin-modified glass ionomer cement showed high mechanical properties, compared to the conventional glass ionomer cements, which had few differences between them.


2017 ◽  
Vol 28 (6) ◽  
pp. 726-730 ◽  
Author(s):  
Caio Vinícius Signorelli Grohmann ◽  
Eveline Freitas Soares ◽  
Eduardo José Carvalho Souza-Junior ◽  
William Cunha Brandt ◽  
Regina Maria Puppin-Rontani ◽  
...  

Abstract The aim in this study was to evaluate the influence of different ratio of camphorquinone/tertiary amine concentration on the flexural strength (FS), elastic modulus (EM), degree of conversion (DC), yellowing (YL), water sorption (WS) and water solubility (WSL) of experimental composites. Thus, acrylate blends were prepared with different camphorquinone (CQ) and amine (DABE) concentrations and ratios by weight: (CQ/DABE%): 0.4/0.4% (C1), 0.4/0.8% (C2), 0.6/0.6% (C3), 0.6/1.2% (C4), 0.8/0.8% (C5), 0.8/1.6% (C6), 1.0/1.0% (C7), 1.0/2.0% (C8), 1.5/1.5% (C9), 1.5/3.0% (C10). For the FS and EM, rectangular specimens (7x2x1 mm, n=10) were photo-activated by single-peak LED for 20 s and tested at Instron (0.5 mm/min). Then, the same specimens were evaluated by FTIR for DC measurement. For YL, disks (5x2 mm, n=10) were prepared, light-cured for 20 s and evaluated in spectrophotometer using the b aspect of the CIEL*a*b* system. For WS and WSL, the volume of the samples was calculated (mm³). For WS and WSL, composites disks (5x0.5 mm, n=5) were prepared. After desiccation, the specimens were stored in distilled water for 7 days and again desiccated, in order to measure the WS and WSL. Data were submitted to one-way ANOVA and Tukey’s test (5%). The groups C8, C9 and C10 showed higher DC, EM and YL means, compared to other composites. Therefore, the FS and WS values were similar among all groups. Also, C1, C2 and C3 presented higher WSL in 7 days, compared to other composites. In general, higher concentrations of camphorquinone promoted higher physical-mechanical properties; however, inducing higher yellowing effect for the experimental composites


2013 ◽  
Vol 24 (3) ◽  
pp. 279-283 ◽  
Author(s):  
Ana Caroline Silva Gama ◽  
Andre Guaraci de Vito Moraes ◽  
Lilyan Cardoso Yamasaki ◽  
Alessandro Dourado Loguercio ◽  
Ceci Nunes Carvalho ◽  
...  

The purpose of this study was to evaluate in vitro the shear bond strength to enamel, flexural strength, flexural modulus, and contraction stress of one orthodontic composite and two flowable composites. Orthodontic brackets were bonded to 45 human maxillary premolars with the composites Transbond XT, Filtek Z-350 flow and Opallis flow and tested for shear bond strength. For measurement of flexural strength and flexural modulus, specimens were fabricated and tested under flexion. For the contraction stress test, cylindrical specimens were tested and an extensometer determined the height of the specimens. The data were subjected to one-way ANOVA and Tukey's test (α=0.05). The shear bond strength values were significantly lower (p<0.05) for the flowable composites compared with the orthodontic composite. For the flexural strength, no statistically significant difference was found among the composites (p>0.05) while the flexural modulus was significantly higher (p<0.05) for Transbond XT than for Filtek Z-350 flow and Opallis flow. The orthodontic composite presented significantly lower contraction stress values than the flowable composites (p<0.05). The light-activated orthodontic composite material presented higher flexural modulus and shear bond strength and lower contraction stress than both flowable composites.


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