Comparative analysis of forming limit diagram of Al 5052-H32 and Al 6063 T5

Formability of a material is found to be one of the important characteristic of a sheet metal to know the variation of the major and minor strain of a sheet metal, using this value one can predict the forming limit diagram of sheet metal, forming limit diagram gives the behavior of sheet metals under various loads and also helps in the prediction of breakage or necking of the material under specific load and velocity of the punch. Current study is mainly focused on obtaining the forming limit diagram of two different aluminium alloys like Al-5052 H32 and Al-6063 T5 using numerical analysis software PAMSTAMP and the results obtained are validated by conducting experiments, there is a good agreement of results between the experimental and numerical values. The forming limit diagram of the mentioned alloys helps in manufacturing of automobile and electric vehicle parts.

Experimental Study Regarding PA and PE Sheets on Single Point Incremental Forming Process

The present paper aims to present an experimental study on the behaviour of PA and PE sheets during the single point incremental forming. Due to the fact that the purpose of this research is to study the behaviour of PA and PE sheets during the single point incremental process both in terms of process forces and in terms of major and minor strain and thickness reduction, a Kuka Kr210 robot was chosen as an alternative to using a universal milling machine. The specimens were made of 3 mm PA and PE sheets. The size of the sheets was 250 mm x 250 mm. The forces measured on the three directions of the coordinate axes were compared. To measure the major strain, minor strain and thickness reduction, the digital image correlation method was applied.

Describing tube formability during pulsating hydroforming using forming limit diagrams

Pulsating hydroforming is a novel forming technique that applies pulsating hydraulic pressure to deform tubular materials. Larger expansions and more uniform wall thicknesses in tubes have reportedly been achieved using this technique. However, periodic oscillations of hydraulic pressure acting on the tubes during pulsating hydroforming make the tube deformation behaviour and formability unpredictable. Forming limit diagrams, which consist of two forming limit curves in a major–minor strain coordinate system, are widely used to indicate the formability of sheet materials in plastic deformation. The comparable use of forming limit diagrams to indicate the formability of tubular materials under the pulsating action of hydroforming has not been previously established. In this study, pulsating and non-pulsating hydro-bulging experiments were performed on SS304 stainless steel tubes. Under distinct tension–compression and tension–tension strain states with and without active axial feeding, the forming limit curves for the deformed tubes were constructed based on the experimental data. The effects of various hydraulic pressure pulsating parameters, including pulsating amplitude and frequency, on the forming limit curves were analysed and compared. The experimental results showed that each of the forming limit curves under pulsating hydro-bulging was higher than the forming limit curves under non-pulsating hydro-bulging, thereby confirming the influence of the pulsating parameters. In general, the height of the forming limit curves increased as the pulsating amplitude and frequency increased, largely independent of the tension–compression and tension–tension states. Overall, the results showed that the proposed method for determining the forming limit curves (and the subsequent forming limit diagram) for tubes during pulsating hydro-bulging is feasible.

Experimental Study Regarding of Bending Behaviour of Stabilizator Link

This paper presents an experimental study of the behavior of anti-roll power link subjected to bending, power link coming from an Opel Astra G. The power link is made of PA66 GF30 polyamide. For this study, there were used a universal testing machine (Instron 5587) and a real-time strain measurement optical system (Aramis). The results showed are those obtained in the case of a compression force of 1,000 [N] namely: major Strain ε1, minor strain ε2, equivalent von Mises strain, displacement on X axis, displacement on Y axis (compression force direction), displacement on Z axis.

In VitroStudies Show that Sequence Variability Contributes to Marked Variation in Hepatitis B Virus Replication, Protein Expression, and Function Observed across Genotypes

ABSTRACTThe hepatitis B virus (HBV) exists as 9 major genotypes (A to I), one minor strain (designated J) and multiple subtypes. Marked differences in HBV natural history, disease progression and treatment response are exhibited by many of these genotypes and subtypes. For example, HBV genotype C is associated with later hepatitis B e antigen (HBeAg) seroconversion and high rates of liver cancer compared to other HBV genotypes, whereas genotype A2 is rarely associated with HBeAg-negative disease or liver cancer. The reasons for these and other differences in HBV natural history are yet to be determined but could in part be due to sequence differences in the HBV genome that alter replicative capacity and/or gene expression. Direct comparative studies on HBV replication and protein expression have been limited to date due largely to the absence of infectious HBV cDNA clones for each of the HBV genotypes present in the same genetic arrangement. We have produced replication-competent infectious cDNA clones of the most common subtypes of genotypes A to D, namely, A2, B2, C2, D3, and the minor strain J, and compared their HBV replication phenotype using transient-transfection models. We identified striking differences in HBV replicative capacity as well as HBeAg and surface (HBsAg) protein expression across genotypes, which may in part be due to sequence variability in regulatory regions of the HBV genome. Functional analysis showed that sequence differences in the major upstream regulatory region across genotypes impacted promoter activity.IMPORTANCEThere have been very few studies directly comparing the replication phenotype of different HBV genotypes, for which there are marked differences in natural history and disease progression worldwide. We have generated replication-competent 1.3-mer cDNA clones of the major genotypes A2, B2, C2, and D3, as well as a recently identified strain J, and identified striking differences in replicative capacity and protein expression that may contribute to some of the observed differences in HBV natural history observed globally.

Study on the Generalized Holo-Factors Mathematical Model of Dimension-Error and Shape-Error for Sheet Metal in Stamping Based on the Back Propagation (BP) Neural Network

Precision improvement in sheet metal stamping has been the concern that the stamping researchers have engaged in. In order to improve the forming precision of sheet metal in stamping, this paper devoted to establish the generalized holo-factors mathematical model of dimension-error and shape-error for sheet metal in stamping based on BP neural network. Factors influencing the forming precision of stamping sheet metal were divided, altogether ten factors, and the generalized holo-factors mathematical model of dimension-error and shape-error for sheet metal in stamping was established using the back-propagation algorithm of error based on BP neural network. The undetermined coefficients of the model previously established were soluble according to the simulation data of sheet punching combined with the specific shape based on the BP neural network. With this mathematical model, the forecast data compared with the validate data could be obtained, so as to verify the fine practicability that the previously established mathematical model had, and then, it was shown that the generalized holo-factors mathematical model of size error and shape-error had fine practicality and versatility. Based on the generalized holo-factors mathematical model of error exemplified by the cylindrical parts, a group of process parameters could be selected, in which forming thickness was between 0.713 mm and 1.335 mm, major strain was between 0.085 and 0.519, and minor strain was between −0.596 and 0.319 from the generalized holo-factors mathematical model prediction, at the same time, the forming thickness, the major strain, and the minor strain were in good condition.

Analysis Of Die Design For The Stamping Of A Bathtub

The paper presents example results of numerical and photogrammetric analysis leading to identify the causes of cracking and wrinkling during bathtub W1200 production. The verification of tools for the stamping of bathtub W1200 was performed using finite element method and photogrammetric system ATOS Triple Scan. A series of industrial tests was conducted to identify the model parameters. The major and minor strain distributions obtained from the finite element simulations were used in conjunction with the forming limit diagram to predict the onset of fracture. In addition, the effects of blank holder pressure and friction on the occurrence of fracture and wrinkling were investigated.