Selective detection of microcracks under the surface of glass substrates by non-contact stress-induced light-scattering method with temperature variations

Demand for flexible electronics is increasing due to recent global movements related to IoT. In particular, the ultra-thin glass substrate can be bent, its use is expanding for various applications such as thin liquid crystal panels. On the other hand, fine-polishing techniques such as chemical mechanical polishing treatments, are important techniques in glass substrate manufacturing. However, these techniques may cause microcracks under the surface of glass substrates because they use mechanical friction. We propose a novel non-contact thermal stress-induced light-scattering method (N-SILSM) using a heating device for inspecting surfaces to detect polishing-induced microcracks. In this report, we carry out the selective detection of microcracks and tiny particles using a N-SILSM with temperature variation. Our results show that microcracks and tiny particles can be distinguished and measured by a N-SILSM utilizing temperature change, and that microcrack size can be estimated based on the change in light-scattering intensity.

Pulse-by-pulse optical observation of laser-irradiated thin glass substrate using oil-immersion microscopy

To study the formation mechanism of laser-induced periodic surface structures, we carried out a pulse-by-pulse optical observation of laser-induced surface morphological changes on thin glass substrates. We adopted oil-immersion microscopy, which has a higher spatial resolution than dry microscopy, and the laser was irradiated from the air side. A thin transparent substrate of coverslip was used as the sample. When a scratched coverslip was irradiated with focused subnanosecond laser pulses of 1.064 µm wavelength, periodic structures occasionally appeared in the flat region near the focus, with a period of about 0.55 μm.

A FAST METHOD FOR EVALUATING EFFECTS OF PROCESS PARAMETERS ON MORPHOLOGY OF SEMI-CRYSTALLINE THERMOPLASTIC COMPOSITES

Semi-crystalline thermoplastics such as PEEK have microstructures that are influenced by process parameters like temperature cycle, humidity, and oxygen levels. Inclusions such as carbon fibers lead to heterogenous crystal nucleation. Further, manufacturing uncertainties involved with techniques such as automated fiber placement, compression molding, or induction welding influence the microstructure of thermoplastic composites. These contributing factors impact type (e.g., spherulitic, cross-linked, transcrystalline, and needle-like), size and distribution of morphologies in the material. Even with similar degrees of crystallinities, these differences affect mechanical properties and overall performance of composite parts. In this study, an experimental method has been developed that allows for fast evaluation of morphology as a function of process parameters in semi-crystalline thermoplastic composites. A compression fixture in a Dynamic Mechanical Analyzer (DMA) is used to process thin films of thermoplastics with embedded carbon fibers, sandwiched between thin glass covers, while carefully controlling processing conditions including temperature, pressure, and strain rate. The sample morphology is then analyzed using through transmission Polarizing Light Microscopy (PLM). Samples can be reprocessed using DMA several times to analyze changes in microstructure. This experimental approach allows for fast exploration of timetemperature- transformation relationships and their effects on morphology. This can be used to enhance our understanding of the material microstructure and develop more accurate process simulation tools, leading to optimization of processing parameters.

Aerial Projection 3D Display Based on Integral Imaging

We proposed an aerial projection 3D display based on integral imaging. It is composed of a projector, a lens-array holographic optical element (HOE), and two parabolic mirrors. The lens-array HOE is a diffraction grating and is made by the volume holography technique. The lens-array HOE can be produced on a thin glass plate, and it has the optical properties of a lens array when the Bragg condition is satisfied. When the display beams of the element image array (EIA) are projected on the lens-array HOE, 3D images can be reconstructed. The two parabolic mirrors can project 3D images into the air. The Bragg-unmatched light simply passes through the lens-array HOE. Therefore, the aerial projection 3D images appear to be imaged in the air without any medium. In the experiment, a BenQ projector was used for the projection of 3D images, with a resolution of 1600 × 1200. The diameter and the height of each parabolic mirror are 150 mm and 25 mm, respectively. The inner diameter of the parabolic mirror is 40 mm. The 3D images were projected in the air, and the experimental results prove the correctness of our display system.