The development of efficient materials and processes is a long-term goal for the integrated flue gas purification in industry. In this study, a large-size V-based catalytic filter (L3000 mm × Φ150 mm) was prepared by loading the catalyst emulsion into a blank filter, which demonstrated excellent performance for simultaneously removing NOx, SOx and dust. The laboratory investigation found that the small catalytic particles, high catalyst loading and low face velocity could improve the DeNOx efficiency, and above 80% NO conversion could be achieved in the temperature range of 250–400 °C on the condition of <300 nm catalytic particle size, >7.41 wt % catalyst loading and <1.00 Nm/min face velocity. The negative effect of SO2/H2O was only observed below 300 °C, and the dust had little negative effects on DeNOx efficiency except for the increase of pressure drop. Moreover, a 90-day industrial test of 2380 catalytic filters over 100,000 Nm3/h of flue gas (0.50 Nm/min) from a glass kiln demonstrated that the removal efficiency of both NOx and SOx could be maintained above 95% with great stability at 320–350 °C, and 99% dust could be removed with a pressure drop of less than 1.40 KPa. The results reported herein indicate the promising application prospect of large-size V-based catalytic filters for integrated flue gas purification in industry.
Experimental and kinetic modeling study for N2O formation of NH3-SCR over commercial Cu-zeolite catalyst