Formulation of Non-Fired Bricks Made from Secondary Aluminum Ash

The secondary aluminum ash is the black slag left after the primary aluminum ash is extracted from the metal aluminum. To address the environmental pollution and resource waste caused by the accumulation and landfill of aluminum ash, this study fabricated non-fired bricks by using secondary aluminum ash as the principal raw material, which was supplemented by cement, slaked lime, gypsum and engineering sand. The effects of mix proportions of various admixtures on the mechanical properties of non-fired bricks were investigated, and on this basis, the hydration mechanism was analyzed. The results showed that the mix proportions were 68.3% aluminum ash, 11.4% cement, 6.4% slaked lime, 4.2% gypsum and 9.7% engineering sand. The compressive strength of the fabricated bricks reached 22.19 MPa, and their quality indicators were in line with the MU20 requirements for Non-fired Rubbish Gangue Bricks. Evident hydration reaction occurred inside the non-fired bricks, with main products being calcium silicate hydrate (CSH), calcium aluminate hydrate (CAH) and ettringite (AFt). Besides, a dense structure was formed, which enhanced the brick strength.

A Novel Strength Model for Cement Marine Clay Based on the Mechanical-Chemical Coupling Behavior

Crucial mechanical-chemical (MC) interactions occur during the cement hydration process in cement marine clay; however, the role of such an important element of the resulting strength has been subject to less investigation, particularly from the theoretical perspective. To overcome this scientific gap, an efficient strength-based model accounting for the coupled MC processes is proposed here. Based on the analysis of the cement hydration mechanism, the porosity was chosen as the main factor to characterize the influence of the MC interactions on the overall response. To verify the accuracy of the MC model, the unconfined compressive strength (UCS) experiment was conducted for the cement marine clay samples, and the corresponding simulation model was constructed using COMSOL multiphysics®. In addition, a comparison between the predicted results by the existing three strength models and the proposed MC model was performed. Subsequently, the sensitivity analysis and identification of mechanical parameters were carefully carried out. The obtained results show that the UCS strength for Taizhou clay ranges from 10.21 kPa to 354.2 kPa as the cement content increases from 10% to 20%, and the curing time varies from 3 days to 28 days. The mechanical parameters in the MC model can be obtained according to the porosity level. A reasonably good agreement between the UCS strength results of simulations and the experimentally observed data is reported. Additionally, the predicted UCS strength results by the MC model demonstrate the best correspondence with the measured values, indicating the high efficacy of the established model.

An experimental/computational study of steric hindrance effects on CO2 absorption mechanism using nonaqueous/aqueous AMP

The reaction kinetics and molecular mechanisms of CO2 absorption using nonaqueous and aqueous amine solutions were analyzed by the stopped-flow technique and ab initio molecular dynamics (AIMD) simulations. Pseudo first-order rate constants (k0) of reactions between CO2 and amines were measured. A kinetic model was proposed to correlate the k0 to the amine concentration, and was proved to perform well for predicting the relationship between k0 and the amine concentration. The experimental results showed that AMP/MDEA only took part in the deprotonation of MEA-zwitterion in nonaqueous MEA+AMP/MEA+MDEA. In aqueous solutions, AMP can also react with CO2 through base-catalyzed hydration mechanism beside the zwitterion mechanism. The molecular mechanisms of CO2 absorption were also explored by AIMD simulations coupled with metadynamics sampling. The predicted free-energy barriers of key elementary reactions verified the kinetic model and demonstrated the different molecular mechanisms for the reaction between CO2 and AMP in nonaqueous and aqueous systems.

Characterization and Hydration Mechanism of Ammonia Soda Residue and Portland Cement Composite Cementitious Material

The use of ammonia soda residue (ASR) to prepare building materials is an effective way to dispose of ASR on a large scale, but this process suffers from a lack of data and theoretical basis. In this paper, a composite cementitious material was prepared using ASR and cement, and the hydration mechanism of cementitious materials with 5%, 10%, and 20% ASR was studied. The XRD and SEM results showed that the main hydration products of ASR-cement composite cementitious materials were an amorphous C-S-H gel, hexagonal plate-like Ca(OH)2 (CH), and regular hexagonal plate-like Friedel’s salt (FS). The addition of ASR increased the heat of hydration of the cementitious material, which increased upon increasing the ASR content. The addition of ASR also reduced the cumulative pore volume of the hardened paste, which displayed the optimal pore structure when the ASR content was 5%. In addition, ASR shortened the setting time compared with the cement group, and the final setting times of the pastes with 5%, 10%, and 20% ASR were 30 min, 45 min, and 70 min shorter, respectively. When the ASR content did not exceed 10%, the 3-day compressive strength of the mortar was significantly improved, but the 28-day compressive strength was worse. Finally, the hydration mechanism and potential applications of the cementitious material are discussed. The results of this paper promote the use of ASR in building materials to reduce CO2 emissions in the cement industry.