Experimental Investigation on the DPF High-Temperature Filtration Performance under Different Particle Loadings and Particle Deposition Distributions

Based on DPF filtration and regeneration bench, the solid particle emission and high-temperature filtration characteristics of different carbon black particle loadings and particle deposition distributions are studied. The aerosol generator (PAlAS RGB 1000) is used to introduce carbon black particles into the inlet of a DPF, and the NanoMet3 particle meter is used to measure the solid particle concentration at the inlet and outlet of a DPF to obtain the filtration characteristics. Previous studies found that without inlet carbon black particles, there was an obvious solid particle emission peak at the outlet of the deposited DPF during the heating, and the concentration increased by 1–2 orders of magnitude. In this paper, the high-temperature filtration characteristics under steady-state temperature conditions are studied. It is found that a DPF can reduce the range of inlet fluctuating particles, and with the increase of temperature, the proportion of large solid particles in the outlet particles increases, and the size distribution range decreases. Particle loading has positive and negative effects on the DPF filtration, and the DPF has the optimal particle loading, which makes the comprehensive filtration efficiency improve the highest. The deposition transition section can make the deposition particles in the DPF uniform, but the filtration efficiency is reduced.

Chemical resistance of NR/SBR rubber blends for surfaces corrosion protection of metallic tanks in petrochemical industries

In this work, a series of Natural Rubber (NR)/Styrene Butadiene Rubber (SBR) blends were formulated to protect metallic petrochemical storage tanks from corrosive media. Therefore, these blends tested against a 10% HCl solution for 72 hr at room temperature. Blends series were prepared with different ratios of NR/SBR; 25/75, 30/70, 35/65, 40/60, 45/55, 50/50, and 55/45. Three types of carbon black (N-330, N-660, and N-762) were added individually to the 45/55 blend. Hardness, tensile strength, modulus, and elongation properties were tested before and after immersion in the 10% HCl attack media. All these mechanical properties decreased after immersion action accept hardness property. Up to 45 phr NR content, the hardness increased linearly independent on immersion action, but HCl immersion gives higher hardness values. Tensile strength increased up to 40 phr NR content with and without immersion and the immersion action decreased tensile values. The highest elongation value obtained with 35/65 blend with and without immersion. The 45 phr NR content gives the higher modulus, while the lowest value obtained with the 30 phhr content. For 45/55 blend, the hardness increased as the carbon black particle size decreased and immersion action gives higher hardness values. The tensile strength decreased linearly with the carbon black surface area, while with the medium surface area, the highest modulus and lowest elongation obtained.

An Investigation of the Effect of Taurit Filling of Rubber Mixes for the Coating of Radial Lorry Tyre Breakers

The results of investigating the effect of the shungite analogue Taurit (grade TSD) on the properties (measured on an RPA 2000 instrument) of a breaker rubber mix and of a rubber compound based on synthetic isoprene rubber SKI-3 are set out. Different methods of introducing Taurit have been tested: 10 parts into the rubber at the stage of its production; 10 parts into the standard rubber mix at the first stage of mixing; 10 parts into the rubber subjected to preliminary mechanical plasticisation in a laboratory internal mixer at a temperature of 100°C. The introduction of Taurit into the rubber in small quantities in order to reduce the proportion of rubber constituent in the rubber mix has also been tested. The test results have been compared with results for standard rubber mixes and rubber compounds. When Taurit is introduced into rubber at the stage of its production, the cohesive strength of the rubber mix and the rate of its vulcanisation and also the dynamic modulus components G′ and G″ are increased. When Taurit is introduced into plasticised rubber, again G′ and G″ are increased, there is an increase in plasticity, and the elastic recovery of the rubber mix is reduced. The breaker rubber compound from this mix has the best adhesion to metal cord and the highest dynamic strength. Data on the Payne effect indicate a better carbon black particle distribution when Taurit is introduced into the rubber at the stage of its production. Reduction in the proportion of rubber constituent in the rubber mix leads to a deterioration in the carbon black particle distribution.

Investigation & Resolution of Current Leakage Failure caused by Carbon Black Aggregation in Mold Compound

Encapsulation materials (e.g. mold compounds) are inherently designed to have very high resistivity (volume resistivity of > 1013 Ohm.cm) to avoid any current leakage or shorting of pins. However, multiple ingredients in mold compound, if processed inappropriately, have enough conductivity to cause significant leakage resulting poor yield and/or inferior quality of products. For a Molded Array Process Ball Grid Array (MAPBGA) package, high current leakage (> 1 μA) failure was observed. For standard electronic packages, the allowable leakage is in the range of two to three order of magnitude lower than the leakage observed. Significant current leakage was observed at a specific pin using a standard organic substrate. The problem persisted across multiple substrate suppliers. Electrical and failure analysis did not suggest interlayer dielectric cracking or wire bond related anomalies. Secondary factors such as mold flow direction, mold cap thickness and substrate design aggravated the current leakage issue. Curve trace was able to isolate the problem away from die, and toward package assembly. Further, strategically designed experiments successfully led to the root cause. Current leakage was caused by formation of conductive path between two pins due agglomeration of carbon black in mold compound. Thermogravimetric analysis (TGA) technique was used to characterize the moisture uptake of carbon black and to differentiate between agglomerated and finely disperse carbon black. With the material improvement (change in the carbon black pH to avoid agglomeration), the leakage mechanism was fully understood and the problem was resolved. Surface of carbon black particle was modified by further oxidation process resulting in lower pH, finely dispersed carbon black.

INFLUENCE OF FILLERS ON SEMI-EFFICIENT VULCANIZED NATURAL RUBBER: DYNAMIC PROPERTIES AND HEAT BUILDUP

ABSTRACT Carbon black and silica have long been recognized as reinforcing fillers, but their effect on the dynamic properties and heat buildup of vulcanizates is rarely reported. Therefore, natural rubber composites filled by carbon black with different particle size and silica were prepared. The Payne effect and heat buildup progressively decrease with an increase of carbon black particle size because of weaker filler network structure and better dispersion, the N754 filled sample in particular shows the lowest value, only 4.7 °C. The tensile strength and tear strength of composites all increase with the reducing carbon black particle size. SiO2-filled composites exhibit obvious Payne effects and inferior mechanical properties; at high strains (>10%), tan δ of SiO2-filled composites surpasses all that of carbon black–filled composites, due to the surface silanol groups on the silica surface and due to the decreased cross-link density.

INFLUENCE OF STRAIN AMPLIFICATION NEAR CRACK TIP ON THE FRACTURE RESISTANCE OF CARBON BLACK–FILLED SBR

ABSTRACT Singularity of strain field at the crack tip of elastomeric material has recently attracted considerable attention. For SBR filled with four different types of carbon black, the strain distribution at the crack tip of the single-edge notched tension specimens are investigated using digital image correlation (DIC) and finite element analysis (FEA). Both DIC and FEA results demonstrate that the larger the carbon black particle size, the less strain amplification at the crack tip of SBR. However, the strain amplification region obtained from FEA simulation is much smaller than the strain amplification observed from DIC, and the reasons are discussed. Critical J-integral (JIC) and tearing modulus (TR) are calculated via J-integral method and are connected to crack initiation and propagation resistance of the SBR, respectively. With increasing carbon black particle size, both JIC and TR decrease. Similar trends also occur for tearing energy deduced from the dynamic mechanical thermal analysis. These results are in agreement with the prediction based on strain amplification at the crack tip.

Study on the Effects of Different Types of Carbon Black on the Performance of SBR2564S

The curing characteristics,crosslinking density,compressive permanent deformation,the conventional mechanical properties and dynamic mechanical properties of SBR2564S filled with different carbon black were studied.The results indicated that with the increase in specific surface area of carbon black particles，Mooney viscosity of the resulting mixture increased while the scorch time decreased.As the carbon black particle size increases, tensile strength and tear strength of SBR2564S were reduced,rebound and compressive set were increased.The kinds of carbon black had little effect on the crosslinking density of vulcanized rubber of SBR2564S.It had poor performance on dynamic mechanical properties of the resulting mixture filled with small carbon black particle size.SBR2564S vulcanizates with good comprehensive properties was obtained when N330 was used.