Propagation of Cryogenic Thermal Fractures from Unconfined PMMA Boreholes

In cryogenic fracturing, a rock surface exposed to cryogenic fluids undergoes a large thermal gradient, and the resultant local tensile stress overcomes rock strength and initiates fractures. This study investigates the development of cracks generated from the cryogenic treatment of a borehole under no external confining stress on specimens. The experiments were performed on transparent PMMA specimens to observe fracture proliferation around boreholes. Liquid nitrogen was flowed through the boreholes to cool the borehole surface. The results show that initial fracture growth is characterized by abrupt starts and stops, and as the fracture propagates outward, the growth appears more continuous. In an early stage, horizontal/radial fractures and vertical fractures are the defining patterns. Horizontal fractures tend to be separated by a specific exclusion distance (i.e., spacing between cracks). While distinct horizontal/vertical fractures and exclusion distance manifest themselves at an early stage, fractures resulting from fracture interactions and curvatures can develop into complex shapes at later stages. Cryogenic thermal loading induces distinctively curved fractures. The tendency of curvature may prevent greater penetration. An increase in the borehole pressure during liquid nitrogen flow, however, can lessen fracture tortuosity and facilitate radial propagation. A high flow pressure and rate are also advantageous in that they accelerate cooling and fracture propagation.

A Comprehensive Guide to Different Fracturing Technologies: A Review

Hydraulic fracturing has made the production of gas more economical. Shale gas possesses the potential to arise as a main natural gas source worldwide. It has been assessed that the top 42 countries, including the U.S., are predicted to own 7299 trillion cubic feet (tcf) of technically recoverable shale gas resources. The main goal of this paper is to serve as a guide of different shale gas extraction methods. The significance of these methods and possible pros and cons are determined. Each technique was explained with the support of literature review. Specifically, this paper revealed that some fracking methods such as pulsed arc electrohydraulic discharges (PAED), plasma stimulation and fracturing technology (PSF), thermal (cryogenic) fracturing, enhanced bacterial methanogenesis, and heating of rock mass are at the concept stage for conventional and other unconventional resources. Thus, these found to be significant for stimulating natural gas wells, which provides very good production results. This paper also discovered that fracking remains the recommended technique used by the oil and gas industries.

A Novel 2D Model for Freezing Phase Change Simulation during Cryogenic Fracturing Considering Nucleation Characteristics

A 2D computational fluid dynamics (CFD) model in consideration of nucleation characteristics (homogeneous/heterogeneous nucleation) using the volume of fluid (VOF) method and Lee model was proposed. The model was used to predict the process of a multiphase flow accompanied by freezing phase change during cryogenic fracturing. In this model, nucleation characteristic (homogeneous and heterogeneous nucleation) during the freezing process and the influence of the formed ice phase on the flowing behavior was considered. Validation of the model was done by comparing its simulation results to Neumann solutions for classical Stefan problem. The comparison results show that the numerical results are well consistent with the theoretical solution. The maximum relative differences are less than 7%. The process of multiphase flow accompanied by the freezing of water was then simulated with the proposed model. Furthermore, the transient formation and growth of ice as well as the evolution of temperature distribution in the computational domain was studied. Results show that the proposed method can better consider the difference between homogeneous nucleation in the fluid domain and heterogeneous nucleation on the wall boundary. Finally, the main influence factors such as the flow velocity and initial distribution of ice phase on the fracturing process were discussed. It indicates that the method enable to simulate the growth of ice on the wall and its effect on the flow of multiphase fluid.

Simulating cryogenic fracturing process with TOUGH-FEMM

<p>The dry hot rock (DHR) is a widely distributed renewable and clean energy. Cryogenic fracturing, such as liquid nitrogen fracturing technology, in DHR not only avoids the consuming of water, but also enhances the fracturing with the rock damage induced by thermal stress. During fracturing, cryogenic fluid (extremely low temperature) is utilized to trigger sharp a thermal gradient and fracturing surrounding boreholes, which generates fracture networks and increase the permeability of DHR. In this work, the TOUGH-FEMM simulator, which links the TOUGH2 thermal-hydraulic simulator and a mechanical simulator based on hybrid the finite-element meshfree method (FEMM), is developed to model three-dimensional cracking induced by cryogenic injection. The results of the numerical simulations agree with the experimental results showing that the fracture network is generated and connected to the borehole. An increased connectivity between a production borehole and the fracture network can significantly enhance fluid and hydro carbon production.</p>

The Effect of Thermal Shocking with Nitrogen Gas on the Porosities, Permeabilities, and Rock Mechanical Properties of Unconventional Reservoirs

Cryogenic fracturing is a type of thermal shocking in which a cold liquid or gas is injected into a hot formation to create fractures. Research has shown that like traditional hydraulic fracturing, cryogenic fracturing could improve oil/gas recovery from unconventional reservoirs. Research has also shown, though, that, unlike traditional hydraulic fracturing, which uses water-based fluids, cryogenic fracturing limits and can even heal damage that is near the wellbore. Previous studies on thermal shocking, however, have generally examined only a few parameters at a time. To provide a more complete overview of the process, this study examines the effects of thermal shocking with low-temperature nitrogen gas on the porosities, permeabilities, and rock mechanical properties of unconventional reservoirs. Three cycles of thermal shocking were applied to a core sample and an outcrop sample from an unconventional reservoir. Each sample was heated at 82 °C for 1 h, and then nitrogen at −18 °C was injected at 6.89 MPa for 5 min. The porosities and permeabilities of the cores and the velocities at which ultrasonic waves travelled through them were measured both before and after each thermal shock. The results strongly suggest that the thermal shocking produced cracks. The porosity increased by between 1.34% and 14.3%, the permeability increased by between 17.4% and 920%, and the average P-wave velocity decreased by up to 100 m/s. From the reduction in P-wave velocity, it was determined that the brittleness ratio increased by between 2 and 4 and the fracability index increased by between 0.2 and 0.8.

Cryogenic Fracturing of Wellbores Under True Triaxial-Confining Stresses: Experimental Investigation

Summary A laboratory study of cryogenic fracturing was performed to test its ability to improve oil/gas recovery from low-permeability reservoirs. Our objective is to develop well-stimulation technologies using cryogenic fluids [e.g., liquid nitrogen (LN)] to increase permeability in a large reservoir volume surrounding wells. The new technology has the potential to reduce formation damage caused by current stimulation methods and minimize or eliminate water usage. The concept of cryogenic fracturing is that a sharp thermal gradient (thermal shock) created at the surfaces of formation rocks by applying cryogenic fluid can cause strong local tensile stress and start fractures. We developed a laboratory system for cryogenic fracturing under true-triaxial loading, with LN-delivery/control and -measurement systems. The loading system simulates confining stresses by independently loading each axis up to approximately 5,000 psi on 8×8×8-in. cubes. Temperature in boreholes and at block surfaces and fluid pressure in boreholes were continuously monitored. Acoustic and pressure-decay measurements were obtained before and at various stages of stimulations. Cubic blocks (8 × 8×8-in.) of Niobrara shale, concrete, and sandstones were tested, and stress levels and anisotropies varied. Three schemes were considered: gas fracturing without cryo-stimulation, gas fracturing after low-pressure cryogen flow-through, and gas fracturing after high-pressure cryogen flow-through. Results from pressure-decay tests show that LN stimulation clearly increases permeability, and repeated stimulations further increase the permeability. Acoustic velocities and amplitudes decreased significantly after cryo-stimulation, indicating fracture creation. In the gas fracturing without the stimulation, breakdown (complete fracturing) occurs suddenly without any initial leaking, and major fracture planes form along the plane containing principal-stress and intermediate-stress directions, as expected theoretically. However, in the gas fracturing after cryogenic stimulations, breakdown occurred gradually and with massive leaking because of thermal fractures created during stimulation. In addition, the major fracture direction does not necessarily follow the plane containing the principal-stress direction, especially at low confining-stress levels. In tests, we observed that cryogenic stimulation seems to disrupt the internal stress field. The increase in borehole temperature after stimulation affects the permeability of the specimen. When a stimulated specimen is still cold, it maintains high permeability because fractures remain open and local thermal tension is maintained near the borehole. When the rock warms back, fractures close and permeability decreases. In these tests, we have not used proppants. Overall, fractures are clearly generated by low- and high-pressure thermal shocks. The added pressure of the high-pressure thermal shocks helps to further propagate cryogenic fractures generated by thermal shock. Breakdown pressure is significantly lowered by LN stimulation, with observed breakdown-pressure reductions up to approximately 40%.