Laser pattern-induced unidirectional lubricant flow for lubrication track replenishment

Effective oil replenishment to the lubrication track of a running bearing is crucial to its sustainable operation. Reliable practical solutions are rare despite numerous theoretical studies were conducted in the last few decades. This paper proposes the use of surface effect, wettability gradient, to achieve the goal. This method is simple and can be nicely implemented using femtosecond laser ablation. A periodic comb-tooth-shaped pattern with anisotropic wetting capability is devised and its effect on the anisotropic spreading behaviour of an oil droplet is studied. Results show that the comb-tooth-shaped pattern enables the rearrangement of oil distribution, thereby escalating oil replenishment to the lubrication track. The effect is due to the unbalanced interfacial force created by the surface pattern. The influence of the shape and the pitch of teeth, which are the two governing factors, on oil transport is also reported. The effects of the newly devised surface pattern on lubrication are experimentally evaluated under the conditions of limited lubricant supply. These results are promising, demonstrating the reduction in bearing friction and the increase in lubricating film thickness.

The Role of Polydimethylsiloxane in Suppressing the Evolution of Lipid Oxidation Products in Thermo-Oxidised Sunflower Oil: Influence of Stirring Processes

Suppressing the evolution of lipid oxidation products (LOPs) in commercially available culinary oils is considered to represent a valuable health-promoting incentive since these agents have cytotoxic and genotoxic properties and have been implicated in the pathogenesis of several chronic disease states. One agent used to suppress LOPs formation is polydimethylsiloxane (PDMS). In this study, proton nuclear magnetic resonance (1H NMR) analysis was employed to evaluating the influence of increasing PDMS concentrations (6.25 × 10−7, 1.0 × 10−5, 0.025, 0.05, 0.1, 0.5, 1.0, 5.0, and 10.0 ppm) in either stirred or unstirred refined sunflower oil exposed to thermal stressing episodes continuously at 180°C for 300 min with no oil replenishment. Results acquired showed that the extent of blockage of LOPs generation was correlated with increasing concentrations of PDMS. The minimal level of added PDMS required to provide a statistically significant protective role for both stirred and unstirred culinary oils when exposed to high frying temperatures was only 6.25 × 10−7 ppm. Furthermore, stirring at 250 rpm was experimentally determined to reduce the functional role PDMS. This is vital in a real world setting since the boiling process of frying may ultimately reduce the LOPs suppression activity of PDMS.

Direct observation of the impact of water droplets on oil replenishment in EHD lubricated contacts

Water is one of the most significant causes of lubrication failure. There is little research on the direct observation of the impact of water on lubrication properties. In this study, the influence of water on oil replenishment under different elastohydrodynamic (EHD) lubricating conditions is evaluated using optical interferometry and infrared microscopy, and a dimensionless criterion when water influences the film thickness is proposed. Evidence shows that the scour displacing effect and emulsification of water/oil are the main reasons for the reduction in film thickness. Once a water droplet enters an oil reservoir around the critical contact zone, it hardly moves away. This aggravates starvation, reduces the center film thickness of the contact, and leads to lubrication failure of the mechanical components.

Numerical study of surface dimple phenomenon by starvation in simple sliding contact

Purpose This study aims to use a thermal elastohydrodynamic lubrication (EHL) algorithm incorporating an Eyring flow model to solve a steady-state contact in simple sliding motion. Design/methodology/approach A theoretical model was used to investigate the effect of starvation on the surface dimple phenomenon by gradually reducing the thickness of the inlet oil layer. Findings The increase in the starvation degree reduces the dimple depth, film thickness, the pressure peak and the temperature rise. Under the severe starvation condition, the dimple is eliminated so that the EHL contact becomes partly parched. In elliptical results, for the same starvation parameters, the oil replenishment is stronger than that in circular contact. Originality/value This paper fulfils an exploration to study how the oil starvation influences the surface dimple phenomenon.