scholarly journals Influence of the beam oscillation pattern and oscillation frequency on the temperature field in laser brazing with keyhole formation

2020 ◽  
Vol 111 (3-4) ◽  
pp. 807-816
Author(s):  
I. Henze ◽  
P. Woizeschke

Abstract Laser keyhole brazing is an opportunity to increase the process efficiency in laser brazing processes. Using small spot sizes increases the intensity and leads to the formation of a vapour capillary (keyhole) in the brazing material when a material-specific threshold value is exceeded. Due to multiple reflections/absorptions of the laser beam in the keyhole, the process efficiency increases in comparison with conventional brazing processes with single Fresnel absorption on the surface, especially when using high-reflectivity braze materials, such as aluminium-based or copper-based alloys. The energy must be distributed adequately by applying beam oscillation transversal to the brazing direction. In laser brazing processes, the temperature field in the interface between brazing and substrate material is a major factor. To analyse the effect of beam oscillation, it is assumed in this study that the temperature distribution at the surface of the melt pool is a suitable approximation for the temperature distribution at the interface to the substrate. Two key parameters are defined to quantify the temperature field referring to the homogeneity: the temporal local temperature-time curve and the temperature distribution transverse to the brazing direction. While the oscillation frequency influences the first mentioned parameter by decreasing the time interval between the local laser passes, the oscillation pattern affects the second parameter by adjusting the local actual beam velocity and its consistency.

2014 ◽  
Vol 578-579 ◽  
pp. 83-88
Author(s):  
Kao Zhong Zhao ◽  
Jian Jiang Liu

Concrete composite beam floor cage floor as a new form , with a saving of steel and concrete , lighter weight, the advantages of high capacity , and has been more widely used in engineering. Therefore , to carry out the new concrete composite beam floor cages fire behavior for large spaces , large span areas is necessary. This article is the use of finite element software ANSYS multi-span composite floor beams cages fire tests to simulate life and death through SOLID70 unit features analog composite bottom plate before and after bursting floor temperature field and gives composite floor box overall temperature distribution along the rib cloud cover and the temperature of the beam cross-section of different heights - time curve , finally, the simulation results and experimental conditions were compared and analyzed , the main draw the following conclusions : the use of ANSYS thermal unit SOLID70 cell function and death can be simulated temperature distribution in case of fire concrete composite floor beam floor cages before and after bursting through the ribbed section of different heights temperature - time curve can be seen, the test results agree well with the simulation results ; testing process with increasing temperature , floor surface inlets, stacked boxes floor temperature contours directly reflects the law during the test floor surface appears inlets .


2011 ◽  
Vol 675-677 ◽  
pp. 987-990
Author(s):  
Ling Tang ◽  
Xu Dong Wang ◽  
Hai Jing Zhao ◽  
Man Yao

In this paper, the flow, heat transfer and stress during solidification process of the machine tool bed weighed about 2.5ton that has been optimized by structural topologymethod, was calculated with ProCAST software, and the causes of the crack forming in the casting of the machine tool bed was analysed. According to the calculation results, the structural design of the local part where cracks tends to form has been improved, and the heat transfer and the stress are calculated again. By comparing the temperature field with filling of molten cast iron and without filling, it has been found that there was little effect of filling on the results of temperature distribution of the cast, therefore the effect of filling can be ignored in the following temperature field calculation to save computation time. The model has been simplified in the stress field calculation with considering the complexity of the machine tool bed and the cost of computation. Then, the merits and demerits of the original design and the improved design are compared and analyzed depending on the calculated temperature and stress results. It is suggested that the improved one could get a more uniform temperature distribution and then the trend of the crack occurring can be greatly reduced. These results could provide a guide for the actual casting production, achieving the scientific control of the production of castings, ensuring the quality of the castings.


Author(s):  
G Atefi ◽  
M A Abdous ◽  
A Ganjehkaviri ◽  
N Moalemi

The objective of this article is to derive an analytical solution for a two-dimensional temperature field in a hollow cylinder, which is subjected to a periodic boundary condition at the outer surface, while the inner surface is insulated. The material is assumed to be homogeneous and isotropic with time-independent thermal properties. Because of the time-dependent term in the boundary condition, Duhamel's theorem is used to solve the problem for a periodic boundary condition. The periodic boundary condition is decomposed using the Fourier series. This condition is simulated with harmonic oscillation; however, there are some differences with the real situation. To solve this problem, first of all the boundary condition is assumed to be steady. By applying the method of separation of variables, the temperature distribution in a hollow cylinder can be obtained. Then, the boundary condition is assumed to be transient. In both these cases, the solutions are separately calculated. By using Duhamel's theorem, the temperature distribution field in a hollow cylinder is obtained. The final result is plotted with respect to the Biot and Fourier numbers. There is good agreement between the results of the proposed method and those reported by others for this geometry under a simple harmonic boundary condition.


2022 ◽  
Vol 905 ◽  
pp. 297-302
Author(s):  
Lin Liu ◽  
Mei Qing Zhang

In order to investigate the temperature distribution and cracking risk of concrete in winter under the combined action of heating zone and air layer, the analytical calculation method of early age concrete temperature field of concrete component under the combined action of self-limiting temperature band, cement hydration and air layer was established by taking concrete prism with self-limiting temperature band as an example. The model is applied to calculate and analyze the temperature distribution of concrete under different boundary conditions and different additional thermal field modes. The results show that: Under the conditions of internal layout, surface layout and thermal insulation layer outside the formwork, all components reach the critical strength after heating and curing for three days, which indicates that the heating band can provide temperature conditions for concrete curing in winter. Comparing the temperature field of different layout positions of heating belt, the uniformity of temperature field of heating belt outside the formwork is better than the other two layout methods.


2021 ◽  
Vol 21 (11) ◽  
pp. 293
Author(s):  
Shan-Xiang Wei ◽  
De-Qing Kong ◽  
Qi-Ming Wang

Abstract The non-uniform temperature distribution of the main reflector of a large radio telescope may cause serious deformation of the main reflector, which will dramatically reduce the aperture efficiency of a radio telescope. To study the non-uniform temperature field of the main reflector of a large radio telescope, numerical calculations including thermal environment factors, the coefficients on convection and radiation, and the shadow boundary of the main reflector are first discussed. In addition, the shadow coverage and the non-uniform temperature field of the main reflector of a 70-m radio telescope under solar radiation are simulated by finite element analysis. The simulation results show that the temperature distribution of the main reflector under solar radiation is very uneven, and the maximum of the root mean square temperature is 12.3°C. To verify the simulation results, an optical camera and a thermal imaging camera are used to measure the shadow coverage and the non-uniform temperature distribution of the main reflector on a clear day. At the same time, some temperature sensors are used to measure the temperature at some points close to the main reflector on the backup structure. It has been verified that the simulation and measurement results of the shadow coverage on the main reflector are in good agreement, and the cosine similarity between the simulation and the measurement is above 90%. Despite the inevitable thermal imaging errors caused by large viewing angles, the simulated temperature field is similar to the measured temperature distribution of the main reflector to a large extent. The temperature trend measured at the test points on the backup structure close to the main reflector without direct solar radiation is consistent with the simulated temperature trend of the corresponding points on the main reflector with the solar radiation. It is credible to calculate the temperature field of the main reflector through the finite element method. This work can provide valuable references for studying the thermal deformation and the surface accuracy of the main reflector of a large radio telescope.


2018 ◽  
Vol 2018 ◽  
pp. 1-16
Author(s):  
Liang Zhao ◽  
Zhiyong Yang ◽  
Lijie Wang

There is a growing demand for silos with large diameters and volumes; hence, the stresses induced by the temperature differences between the inner and the outer surfaces of the concrete walls of the large silos become significant. Sunshine is the main source of the temperature differences; and it is necessary to investigate the influences of sunshine on large concrete silos and ensure their safety and durability. In this paper, the temperature distribution of a concrete silo exposed to the sunshine was measured on site. A finite element (FE) model was built to analyze the temperature distribution under the sunshine, and the FE model was validated by comparing the yielded temperature field with that obtained on site. Based on the temperature field yielded in the FE model, the internal forces of the silo were determined by performing a structural analysis. After that, the FE model was extended and used for a parametrical study, and the influences induced by the factors like meteorological parameters, dimension of silos, and reference temperature on the temperature effects of the silo were investigated. The simulation results showed that the temperature gradient exhibited significant nonlinearities along the wall thickness. The performance of a steady-state analytical method was evaluated, which is conventionally used for the design of silos. It was found that, for the silos with the thicknesses of more than 30 centimeters, the steady-state method overestimated the temperature effects. It is suggested here that nonlinear temperature gradients should be employed for considering the temperature effects of large silos.


Author(s):  
Leila Choobineh ◽  
Dereje Agonafer ◽  
Ankur Jain

Heterogeneous integration in microelectronic systems using interposer technology has attracted significant research attention in the past few years. Interposer technology is based on stacking of several heterogeneous chips on a common carrier substrate, also referred to as the interposer. Compared to other technologies such as System-on-Chip (SoC) or System-in-Package (SiP), interposer-based integration offers several technological advantages. However, the thermal management of an interposer-based system is not well understood. The presence of multiple heat sources in various die and the interposer itself needs to be accounted for in any effective thermal model. While a finite-element based simulation may provide a reasonable temperature prediction tool, an analytical solution is highly desirable for understanding the fundamentals of the heat transfer process in interposers. In this paper, we describe our recent work on analytical modeling of heat transfer in interposer-based microelectronic systems. The basic governing energy conservation equations are solved to derive analytical expressions for the temperature distribution in an interposer-based microelectronic system. These solutions are combined with an iterative approach to provide the three-dimensional temperature field in an interposer. Results are in excellent agreement with finite-element solutions. The analytical model is utilized to study the effect of various parameters on the temperature field in an interposer system. Results from this work may be helpful in the thermal design of microelectronic systems containing interposers.


1985 ◽  
Vol 107 (1) ◽  
pp. 28-32 ◽  
Author(s):  
D. Duffy

The temperature field within a sphere is found when the sphere is heated by a directed heat flux and cooled by blackbody radiation. For small heat fluxes, the analytic solution is obtained by transform methods. For large heat fluxes, the solution is computed numerically.


2014 ◽  
Vol 659 ◽  
pp. 353-358
Author(s):  
Gelu Coman ◽  
Cristian Iosifescu ◽  
Valeriu Damian

The paper presents the experimental and theoretical study for temperature distribution around the cooling pipes of an ice rink pad. The heat transfer in the skating rink track is nonstationary and phase changing. In case of skating rinks equipped with pipe registers, the temperature field during the ice formation process can’t be modeled by analytical methods. The experimental research was targeted on finding the temperatures in several points of the pad and also details on ice shape and quality around the pipes. The temperatures measured on the skating ring surface using thermocouples is impossible due to the larger diameter of the thermocouple bulb compared with the air-water surfaces thickness. For this reason we used to measure the temperature by thermography method, thus reducing the errors The experimental results were compared against the numerical modeling using finite elements.


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