scholarly journals A high-frequency non-resonant elliptical vibration-assisted cutting device for diamond turning microstructured surfaces

2021 ◽  
Vol 112 (11-12) ◽  
pp. 3247-3261
Author(s):  
Zhengjian Wang ◽  
Xichun Luo ◽  
Haitao Liu ◽  
Fei Ding ◽  
Wenlong Chang ◽  
...  

AbstractIn recent years, research has begun to focus on the development of non-resonant elliptical vibration-assisted cutting (EVC) devices, because this technique offers good flexibility in manufacturing a wide range of periodic microstructures with different wavelengths and heights. However, existing non-resonant EVC devices for diamond turning can only operate at relatively low frequencies, which limits their machining efficiencies and attainable microstructures. This paper concerns the design and performance analysis of a non-resonant EVC device to overcome the challenge of low operational frequency. The structural design of the non-resonant EVC device was proposed, adopting the leaf spring flexure hinge (LSFH) and notch hinge prismatic joint (NHPJ) to mitigate the cross-axis coupling of the reciprocating displacements of the diamond tool and to combine them into an elliptical trajectory. Finite element analysis (FEA) using the mapped meshing method was performed to assist the determination of the key dimensional parameters of the flexure hinges in achieving high operational frequency while considering the cross-axis coupling and modal characteristics. The impact of the thickness of the LSFH on the sequence of the vibrational mode shape for the non-resonant EVC device was also quantitatively revealed in this study. Moreover, a reduction in the thickness of the LSFH can reduce the natural frequency of the non-resonant EVC device, thereby influencing the upper limit of its operational frequency. It was also found that a decrease in the neck thickness of the NHPJ can reduce the coupling ratio. Experimental tests were conducted to systematically evaluate the heat generation, cross-axis coupling, modal characteristics and diamond tool’s elliptical trajectory of a prototype of the designed device. The test results showed that it could operate at a high frequency of up to 5 kHz. The cross-axis coupling ratio and heat generation of the prototype are both at an acceptable level. The machining flexibility and accuracy of the device in generating microstructures of different wavelengths and heights through tuning operational frequency and input voltage have also been demonstrated via manufacturing the micro-dimple arrays and two-tier microstructured surfaces. High-precision microstructures were obtained with 1.26% and 10.67% machining errors in wavelength and height, respectively.

Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 902
Author(s):  
Hussamud Din ◽  
Faisal Iqbal ◽  
Byeungleul Lee

In this paper, a new design technique is presented to estimate and reduce the cross-axis sensitivity (CAS) in a single-drive multi-axis microelectromechanical systems (MEMS) gyroscope. A simplified single-drive multi-axis MEMS gyroscope, based on a mode-split approach, was analyzed for cross-axis sensitivity using COMSOL Multiphysics. A design technique named the “ratio-matching method” of drive displacement amplitudes and sense frequency differences ratios was proposed to reduce the cross-axis sensitivity. Initially, the cross-axis sensitivities in the designed gyroscope for x and y-axis were calculated to be 0.482% and 0.120%, respectively, having an average CAS of 0.301%. Using the proposed ratio-matching method and design technique, the individual cross-axis sensitivities in the designed gyroscope for x and y-axis were reduced to 0.018% and 0.073%, respectively. While the average CAS was reduced to 0.045%, showing a reduction rate of 85.1%. Moreover, the proposed ratio-matching method for cross-axis sensitivity reduction was successfully validated through simulations by varying the coupling spring position and sense frequency difference variation analyses. Furthermore, the proposed methodology was verified experimentally using fabricated single-drive multi-axis gyroscope.


2015 ◽  
Vol 645-646 ◽  
pp. 841-846 ◽  
Author(s):  
Jian Yan Wang ◽  
Ting Ting Wang ◽  
Hang Guo

Accelerometer in MEMS always is made by capacitive or piezoresistive, whose dynamic response is not good, the operating frequency is narrow, and the cross-axis sensitivity is low. A new type of piezoelectric micro-accelerometer is designed, and its structure is “x” type. The sensing unit is piezoelectric PZT films, which is achieved by sol-gel method. The accelerometer is a triaxial accelerometer. The theoretical and simulation analysis is used to achieve the charge sensitivity and response frequency, and also get the optimal structural parameters. A new circuit connection is proposed to improve the sensitivity and avoid the cross-axis sensitivity. The design achieves the z-axis sensitivity with more than 40 pC/g, x, y-axis sensitivity with more than 8pC/g, and the response frequency is about 3000Hz.


Sensors ◽  
2020 ◽  
Vol 20 (3) ◽  
pp. 734
Author(s):  
Zhiguo Wang ◽  
Yi Zhang ◽  
Xiang Zhan ◽  
Qiyuan Jiang ◽  
Hui Luo

Nuclear magnetic resonance gyroscopes (NMRGs) may be operated in an environment with violent vibration that usually contains both linear components and angular components. To analyze the influence of angular vibration on an NMRG, cross-axis coupling effects are studied. The cross-axis rotation rates induce an equivalent magnetic field. Its influence can be described by the Bloch equations. The approximate frequency shift and amplitude of the spin oscillator with an equivalent magnetic field in the cross-axis were obtained, which was validated by numerical simulation. The findings show that the angular vibration component leads to a remarkable error for the NMRG. When the angular vibration frequency is near the Larmor frequency, the oscillation frequency of the spins may be locked to the angular vibration frequency, destroying the NMRG’s ability to measure rotation rates. The cross-axis coupling problem should be considered in the design of an NMRG and corresponding inertial navigation systems.


2017 ◽  
Vol 5 (1) ◽  
Author(s):  
Yang Yang ◽  
Ping Guo

Microstructured surfaces have extensive applications in a wide array of fields due to their improved functional performance. Existing manufacturing methods for these surfaces fall short of efficiency for volume production or are only applicable to a specific class of materials. In this paper, an innovative and highly efficient machining method, elliptical vibration texturing (EVT), is proposed for rapid generation of microdimples on planar engineered surfaces. The cutting tool of the EVT process vibrates along an elliptical trajectory. The elliptical vibrations, when coupled with a high cutting velocity, impose microdimples onto workpiece surfaces while machining. The high productivity is achieved by adopting a newly designed tertiary motion generator, which is able to deliver required elliptical vibrations at an ultrasonic frequency. The shape and distribution of the generated dimple patterns have been theoretically analyzed and predicted by a proposed simulation model. Preliminary texturing results using aluminum and brass as workpieces are given to validate the process principle and simulation model.


1998 ◽  
Vol 368 ◽  
pp. 339-357 ◽  
Author(s):  
MARKUS HÖGBERG ◽  
DAN HENNINGSON

Linear eigenvalue calculations and spatial direct numerical simulations (DNS) of disturbance growth in Falkner–Skan–Cooke (FSC) boundary layers have been performed. The growth rates of the small-amplitude disturbances obtained from the DNS calculations show differences compared to linear local theory, i.e. non-parallel effects are present. With higher amplitude initial disturbances in the DNS calculations, saturated cross-flow vortices are obtained. In these vortices strong shear layers appear. When a small random disturbance is added to a saturated cross-flow vortex, a low-frequency mode is found located at the bottom shear layer of the cross-flow vortex and a high-frequency secondary instability is found at the upper shear layer of the cross-flow vortex. The growth rates of the secondary instabilities are found from detailed analysis of simulations of single-frequency disturbances. The low-frequency disturbance is amplified throughout the domain, but with a lower growth rate than the high-frequency disturbance, which is amplified only once the cross-flow vortices have started to saturate. The high-frequency disturbance has a growth rate that is considerably higher than the growth rates for the primary instabilities, and it is conjectured that the onset of the high-frequency instability is well correlated with the start of transition.


2011 ◽  
Vol 467-469 ◽  
pp. 236-240 ◽  
Author(s):  
Wen Li ◽  
De Yuan Zhang

Based on analysis of the micro-surface and kinematical formulas of elliptical vibration cutting(EVC), the paper presents that frequency and amplitude of vibration parameter affect surface roughness, forming accuracy and machining efficiency of weak rigidity workpiece: increase vibration frequency are result in lower vibration cutting duty cycle , lower cutting force, advancer critical speed, so advance forming accuracy and machining efficiency; decrease amplitude are result in reduce the height of vibration ripples in cutting direction , so improve surface roughness. Experiences of cutting the weak rigidity workpiece by the designed double bending hybrid vibration high transducer, verified that the high frequency elliptical vibration cutting are proved more conducive to machining weak rigidity workpiece.


Author(s):  
Hiroki Takiguchi ◽  
Masahiro Furuya ◽  
Takahiro Arai ◽  
Kenetsu Shirakawa

Rapid thermal elevation in nuclear reactor is an important factor for nuclear safety. It is indispensable to develop a three-dimensional nuclear thermal transient analysis code and confirm its validity in order to accurately evaluate the effectiveness of the running nuclear safety measures when heating power of reactor core rapidly rises. However, the heat transfer characteristics such as reactivity feedback characteristics due to moderator density and the technical knowledge explaining the uncertainty are insufficient. In particular, the cross propagation behavior of vapor bubble (void) in cross section of fuel assembly is not grasped. This study evaluates the cross propagation void behavior in a simulated fuel assembly at time of rapid heat generation with a thermal hydraulic test loop including a 5 × 5 rod bundle having the heat generation profile in the flow cross sectional direction. In this paper, the branching heat output condition of transient cross propagation was investigated from visualization of high speed video camera and void fraction measurement by wire mesh sensor with the inlet flow rate 0.3m/s and the inlet coolant temperature 40°C, which are based on the transient safety analysis condition. In addition, we applied the particle imaging velocimetry (PIV) technique to measure liquid-phase velocity profile of the coolant in the transient cross flow and experimentally clarified the relationship with the cross flow.


2019 ◽  
Vol 18 (03) ◽  
pp. 1950014 ◽  
Author(s):  
Jingjing Huang ◽  
Danlei Gu

In order to obtain richer information on the cross-correlation properties between two time series, we introduce a method called multiscale multifractal detrended cross-correlation analysis (MM-DCCA). This method is based on the Hurst surface and can be used to study the non-linear relationship between two time series. By sweeping through all the scale ranges of the multifractal structure of the complex system, it can present more information than the multifractal detrended cross-correlation analysis (MF-DCCA). In this paper, we use the MM-DCCA method to study the cross-correlations between two sets of artificial data and two sets of 5[Formula: see text]min high-frequency stock data from home and abroad. They are SZSE and SSEC in the Chinese market, and DJI and NASDAQ in the US market. We use Hurst surface and Hurst exponential distribution histogram to analyze the research objects and find that SSEC, SZSE and DJI, NASDAQ all show multifractal properties and long-range cross-correlations. We find that the fluctuation of the Hurst surface is related to the positive and negative of [Formula: see text], the change of scale range, the difference of national system, and the length of time series. The results show that the MM-DCCA method can give more abundant information and more detailed dynamic processes.


Sign in / Sign up

Export Citation Format

Share Document