scholarly journals Development of lignocellulosic fiber reinforced cement composite panels using semi-dry technology

Cellulose ◽  
2021 ◽  
Vol 28 (6) ◽  
pp. 3631-3645
Author(s):  
K. M. Faridul Hasan ◽  
Péter György Horváth ◽  
Tibor Alpár

AbstractThere is a growing interest in developing cement bonded lignocellulosic fiber (LF) composites with enhanced mechanical performances. This study assessed the possibility of developing composite panels with 12 mm thickness and around 1200 kg/m3 nominal densities from ordinary Portland cements (OPC) and mixed LFs from seven different woody plants found in Hungary. Once the mixed LFs were sieved and found fine (0–0.6 mm) and medium (0.6–0.8 mm) length fibers. The optimum ratio for LF, OPC, water glass (Na2SiO3), and cement stone was found to be 1:3.5:0.7:0.07. The semi-dry process, which is a comparatively cheaper and less labor intensive technology, was used for producing the composites. After 28 days of curing, the composite panels were characterized for mechanical, physical, thermal, and morphological properties. A scanning electron microscopy (SEM) test was conducted to observe the fiber orientation in the matrix before and after the bending test, which showed the clear presence of the fibers in the composites. The FTIR (Fourier transform infrared spectroscopy) was conducted to investigate the presence of chemical compounds of LF in the composite panels. Different physical (water absorption and thickness swelling) characteristics of the composite panels were investigated. Furthermore, mechanical properties (flexural properties and internal bonding strength) of the composite panels were also found to be satisfactory. The flexural modulus and internal bonding strengths of composite panel 2 is higher than other three boards, although the flexural strength is a little lower than composite panel 1. The thermogravimetric analysis and differential thermogravimetry also indicated better thermal stability of composite panels which could be used as potential insulation panel for buildings. Graphic abstract

2021 ◽  
pp. 004051752110134
Author(s):  
Cerise A Edwards ◽  
Stephen L Ogin ◽  
David A Jesson ◽  
Matthew Oldfield ◽  
Rebecca L Livesey ◽  
...  

Military personnel use protective armor systems that are frequently exposed to low-level damage, such as non-ballistic impact, wear-and-tear from everyday use, and damage during storage of equipment. The extent to which such low-level pre-damage could affect the performance of an armor system is unknown. In this work, low-level pre-damage has been introduced into a Kevlar/phenolic resin-starved composite panel using tensile loading. The tensile stress–strain behavior of this eight-layer material has been investigated and has been found to have two distinct regions; these have been understood in terms of the microstructure and damage within the composite panels investigated using micro-computed tomography and digital image correlation. Ballistic testing carried out on pristine (control) and pre-damaged panels did not indicate any difference in the V50 ballistic performance. However, an indication of a difference in response to ballistic impact was observed; the area of maximal local out-of-plane deformation for the pre-damaged panels was found to be twice that of the control panels, and the global out-of-plane deformation across the panel was also larger.


Molecules ◽  
2021 ◽  
Vol 26 (4) ◽  
pp. 773
Author(s):  
Ahmad Safwan Ismail ◽  
Mohammad Jawaid ◽  
Norul Hisham Hamid ◽  
Ridwan Yahaya ◽  
Azman Hassan

Polymer blends is a well-established and suitable method to produced new polymeric materials as compared to synthesis of a new polymer. The combination of two different types of polymers will produce a new and unique material, which has the attribute of both polymers. The aim of this work is to analyze mechanical and morphological properties of bio-phenolic/epoxy polymer blends to find the best formulation for future study. Bio-phenolic/epoxy polymer blends were fabricated using the hand lay-up method at different loading of bio-phenolic (5 wt%, 10 wt%, 15 wt%, 20 wt%, and 25 wt%) in the epoxy matrix whereas neat bio-phenolic and epoxy samples were also fabricated for comparison. Results indicated that mechanical properties were improved for bio-phenolic/epoxy polymer blends compared to neat epoxy and phenolic. In addition, there is no sign of phase separation in polymer blends. The highest tensile, flexural, and impact strength was shown by P-20(biophenolic-20 wt% and Epoxy-80 wt%) whereas P-25 (biophenolic-25 wt% and Epoxy-75 wt%) has the highest tensile and flexural modulus. Based on the finding, it is concluded that P-20 shows better overall mechanical properties among the polymer blends. Based on this finding, the bio-phenolic/epoxy blend with 20 wt% will be used for further study on flax-reinforced bio-phenolic/epoxy polymer blends.


2021 ◽  
Vol 5 (6) ◽  
pp. 144
Author(s):  
Klaudio Bari ◽  
Thozhuvur Govindaraman Loganathan

The research aim is to investigate the performance of novel enriched mineral fibres (Filava) in polysiloxane SLIRES H62 resin. Specimens were manufactured using a vacuum bagging process and oven cured at 250 °C. Specimens were prepared for flexural testing according to BS EN ISO 14125:1998 to obtain flexural strength, modulus, and elongation. The mechanical strength was compared to similar composites, with the aim of determining composite performance index. The flexural modulus (9.7 GPa), flexural strength (83 MPa), and flexural strain (2.9%) were obtained from a three-point bending test. In addition, the study investigates the thermal properties of the composite using a state-of-art Zwick Roell high temperature tensile rig. The results showed Filava/Polysiloxane Composites had an ultimate tensile strength 400 MPa, Young’s modulus 16 GPa and strain 2.5% at 1000 °C, and no smoke and ash were observed during pyrolysis. Ongoing research is currently taking place to use Filava-H62 in fire-retardant enclosure for lithium-ferro-phosphate Batteries used in electric trucks.


2017 ◽  
Vol 26 (1) ◽  
pp. 096369351702600
Author(s):  
Sun Yafei ◽  
Gao Peiwei ◽  
Peng Hailong ◽  
Liu Hongwei ◽  
Lu Xiaolin ◽  
...  

This paper presents the microstructures and mechanical and absorbing properties of double and triple layer, cement-based, composite panels. The results obtained show that the frequency range in 2-18GHz had less than −10dB effective bandwidth, which correlates with 3.7and 10.8GHz in double and triple layer cement-based composite panels. Furthermore, the double layer panel's compressive strength at 7 and 28 days was 40.2 and 61.2MPa, respectively. For the triple layer panel, the strength values were 35.6MPa and 49.2MPa. The triple layer panel's electromagnetic wave (EMW) absorbing properties were superior compared to the properties of the double layer panel. However, the triple layer panel's mechanical performance was inferior to that of the double layer panel. This study proposes that carbon nanotubes can effectively improve the compressive strength and interface structure of cement-based composite panels.


Vestnik MGSU ◽  
2016 ◽  
pp. 72-81
Author(s):  
Roman Sergeevich Fedyuk

The paper deals with the development of composite binders for producing concrete with improved characteristics of gas, water and vapor permeability. The authors investigate the processes of composite materials formation in order of decreasing scale levels from macro to nanostructures. The criteria for optimization of the volume of dispersed additives in concrete are offered. The authors theoretically studied the technological features of the formation of hydrated cement stone structure. A positive effect of nanodispersed additives on the structure and physico-mechanical properties of cement composite materials are predicted. Thanks to its improved features, such as good ratio of strength and body density, high density and lifetime, the modified concrete may be used when solving various practical tasks of the construction branch.


Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4184
Author(s):  
Camelia Cerbu ◽  
Stefania Ursache ◽  
Marius Florin Botis ◽  
Anton Hadăr

As hybrid carbon-aramid composites become widely used in various industries, it has become imperative to mechanically characterize them using accurate methods of measuring the entire deformation field such as the digital image correlation (DIC) method. The accuracy of the numerical simulation of carbon-aramid composite structures depends on the accuracy of the elastic constants. Therefore, the goal of this research is to model and simulate the mechanical behaviour of the composite based on epoxy resin reinforced with carbon-aramid woven fabric by considering the mechanical properties investigated by tensile test combined with DIC and the bending test. The curves of the transverse strains related to the longitudinal strains were investigated using DIC in order to determine the Poisson’s ratios in the case of tensile tests applied in warp or weft directions of the reinforcement fabric. The impact strength determined by Charpy tests is also reported. The other main objective is to use the analytical models to compute the tensile and flexural moduli of elasticity for the fictitious orthotropic materials which behave similarly to the carbon-aramid composite investigated. The simulations regarding the behaviour of the carbon-aramid composite in tensile and bending tests were validated by the experimental results, since the maximum errors recorded between experimental and theoretical results were 0.19% and 0.15% for the equivalent tensile modulus and for the equivalent flexural modulus, respectively.


2019 ◽  
Vol 50 (2) ◽  
pp. 124-131
Author(s):  
Vladimir Erofeev ◽  
Irina Maksimova ◽  
Nikolay Makridin ◽  
Alexey Bulgakov ◽  
Salman Al-Dulaimi

The crack resistance is the most important parameter of strength. It characterizes the ability of a material structure to resist the beginning of the movement and development of cracks at mechanical and other force impacts and is the most important parameter of the limit state of the structure. In this regard, the evaluation of parameters of the mechanics of rocks, used as fillers (dispersed phase) and the cement stone (matrix phase) for concrete, influencing factor of the actual strength of the cement composite, is not only of theoretical interest, but also of great practical importance, since the issues in regards to the problem of choosing fillers are very poorly addressed in the professional literature, especially re the new generation of concretes.


Aerospace ◽  
2018 ◽  
Vol 5 (4) ◽  
pp. 120 ◽  
Author(s):  
Barbara Tse ◽  
Xueli Yu ◽  
Hugh Gong ◽  
Constantinos Soutis

Recycling carbon fibre is crucial in the reduction of waste from the increasing use of carbon fibre reinforced composites in industry. The reclaimed fibres, however, are usually short and discontinuous as opposed to the continuous virgin carbon fibre. In this work, short recycled carbon fibres (rCF) were mixed with flax and poly-lactic acid (PLA) fibres acting as the matrix to form nonwoven mats through wet-laying. The mats were compression moulded to produce composites with different ratios of rCF and flax fibre in the PLA matrix. Their flexural behaviour was examined through three-point-bending tests, and their morphological properties were characterised with scanning electron and optical microscopes. Experimental data showed that the flexural properties increased with higher rCF content, with the maximum being a flexural modulus of approximately 14 GPa and flexural strength of 203 MPa with a fibre volume fraction of 75% rCF and 25% flax fibre. The intimate mixing of the fibres contributed to a lesser reduction of flexural properties when increasing the flax fibre content.


2019 ◽  
Vol 265 ◽  
pp. 01017 ◽  
Author(s):  
Svetlana Samchenko ◽  
Irina Kozlova ◽  
Оlga Zemskova ◽  
Ekaterina Baskakova

The preparation in the jet mill of finely ground slag (FGS) from the waste of metallurgical production granulated blast-furnace slag, the obtaining of slag suspensions, and the behavior of FGS particles in an aqueous dispersion medium are considered in the paper. It was found that FGS particles in the suspension form micelles of two types with negative (micelle 1) and positive (micelle 2) charges of FGS surface. To increase the aggregative and sedimentation stability of FGS particles in suspensions, studies were carried out using ultrasonic dispersion. The results of investigations on the detection of optimal dispersion parameters for slag suspensions are presented. It was found that in the absence of temperature control, the process of coagulation of slag particles is accelerated and aggregative and sedimentation stability of suspensions of FGS is reduced. The slag particles in the suspension form aggregates that lead to a deterioration of the strength characteristics of the cement stone using suspensions of FGS. Optimal parameters of ultrasonic dispersion of slag suspensions are established: the frequency of ultrasonic vibrations is equal to 44 kHz; the dispersion temperature is 25 ± 2 °C; the dispersion time is 15 min. It was found that the application of ultrasonic dispersion to slag suspensions with the observance of dispersion conditions can increase the aggregative and sedimentation stability of FGS suspension by 2-3 times in comparison with the mechanical mixing of suspensions. The strength of samples with suspensions of FGS prepared using UST under the recommended dispersing conditions increased by 19 to 39% in the first day; for 28 days of hardening - by 19 - 36%, which allows using slag suspensions in the production of cement composite materials and concretes based on them.


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