Effect of Non-Axisymmetric End Wall on a Highly Loaded Compressor Cascade in Multi-Conditions

Author(s):  
Song Huang ◽  
Chengwu Yang ◽  
Ziliang Li ◽  
Ge Han ◽  
Shengfeng Zhao ◽  
...  
Author(s):  
Bronwyn Power ◽  
Liping Xu ◽  
Steven Wellborn

Comparisons between numerical predictions and experimental tests of a type of highly loaded aspirated compressor cascade are presented. The cascade profile features low solidity and low profile loss with applied blade and end-wall suction control. The cascade mid-span profile design was generated using multi-objective CFD optimization. Two successive levels of modeling were used to obtain the airfoil numerical predictions: the Euler/coupled-boundary layer solver, MISES, and RANS based CFD, executed in FLUENT and with mesh generation conducted in ICEM. A low-speed aspirated cascade rig was designed and built to allow for testing of the aspirated blade design at conditions approaching engine representative Reynolds numbers and inlet turbulence intensity levels. Both numerical and experimental results validated the aspirated cascade design concept. The results also showed evidence of a ‘soft’ failure mode for the aspirated blade when a reduced or zero suction level is applied.


Author(s):  
Xiangjun Li ◽  
Wuli Chu ◽  
Yanhui Wu ◽  
Haoguang Zhang ◽  
Stephen Spence

2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Tian Liang ◽  
Bo Liu ◽  
Stephen Spence

Abstract Control of corner separation in axial compressor blade rows has attracted much interest due to its potential to improve compressor efficiency and the energy utilization in turbomachinery. This paper investigates the effectiveness and mechanisms of boundary layer suction in controlling the corner separation of a highly loaded axial compressor cascade. Numerical simulations have been carried out to investigate the effect of different suction schemes on the loss downstream of the cascade and the change in incidence characteristics with the variation of the suction flowrate. The results show that the effectiveness of flow suction in controlling the flow separation depends heavily on the proportion of the blade for which it is applied. It was found that suction along part of the blade span on the suction surface could effectively remove the separation at the region of the span influenced by the suction slot. However, this resulted in a deterioration of the flow field at other parts of the span. The full-span suction scheme on the suction surface not only eliminated the separation of the boundary layer in the middle of the blade but also significantly improved the flow uniformity near the end-wall. Despite the improvement in flow uniformity using the full-span suction scheme, a three-dimensional (3D) corner separation still existed due to the strong cross-passage pressure gradient. To improve the flow field uniformity further, two combined suction schemes with one spanwise slot on the suction surface and another slot on the end-wall were designed in order to fully remove both the separated flow on the blade suction surface and the 3D corner separation. It was found that the total pressure loss coefficient was reduced significantly by 63.8% with suction flowrates of 1.88% and 0.82% for the slots on the suction surface and the end-wall, respectively. Further work showed that the behavior of the loss coefficient is different as the combination of suction flowrates is changed for different incidence. The cascade loss at high incidence operation can be more effectively reduced with suction control on the end-wall. When implementing combined suction, it is necessary to determine the best combination of suction flowrate according to the incidence level.


2022 ◽  
Vol 0 (0) ◽  
Author(s):  
Ming Cai ◽  
Limin Gao ◽  
Haoxue Li ◽  
Yangbo Ou

Abstract To obtain reliable and accurate experimental data in cascade testing, the influencing factors and the improving method of the flow quality of a highly-loaded compressor cascade under high incidence were investigated through a series of numerical simulations and experiments. The numerical method was validated by experimental data and agreed well at both incidence angles of 0° and 6°. Under the original upper end wall, both experimental and numerical results indicated an unsatisfactory flow quality of the cascade with an obvious nonuniformity of inlet Mach number, and the incidence of the central blade is 3.6° larger than the theoretical value. Using a small curved upper wall can reduce the severe flow separation on the upper wall and achieve a maximum improvement in flow quality under the critical installation angle, where the incidence deviation of the central blade was reduced to 2.1°. Using the combination of adjustable tailboards and a small curved upper end wall can further improve the cascade flow quality. Under the optimal angle of the tailboards, both the inflow uniformity and the outflow periodicity of the three middle blade passages the test requirements, and the incidence deviation of the central blade is reduced to 0.2°.


Author(s):  
Bo Wang ◽  
Yanhui Wu ◽  
Kai Liu

Driven by the need to control flow separations in highly loaded compressors, a numerical investigation is carried out to study the control effect of wavy blades in a linear compressor cascade. Two types of wavy blades are studied with wavy blade-A having a sinusoidal leading edge, while wavy blade-B having pitchwise sinusoidal variation in the stacking line. The influence of wavy blades on the cascade performance is evaluated at incidences from −1° to +9°. For the wavy blade-A with suitable waviness parameters, the cascade diffusion capacity is enhanced accompanied by the loss reduction under high incidence conditions where 2D separation is the dominant flow structure on the suction surface of the unmodified blade. For well-designed wavy blade-B, the improvement of cascade performance is achieved under low incidence conditions where 3D corner separation is the dominant flow structure on the suction surface of the baseline blade. The influence of waviness parameters on the control effect is also discussed by comparing the performance of cascades with different wavy blade configurations. Detailed analysis of the predicted flow field shows that both the wavy blade-A and wavy blade-B have capacity to control flow separation in the cascade but their control mechanism are different. For wavy blade-A, the wavy leading edge results in the formation of counter-rotating streamwise vortices downstream of trough. These streamwise vortices can not only enhance momentum exchange between the outer flow and blade boundary layer, but also act as the suction surface fence to hamper the upwash of low momentum fluid driven by cross flow. For wavy blade-B, the wavy surface on the blade leads to a reduction of the cross flow upwash by influencing the spanwise distribution of the suction surface static pressure and guiding the upwash flow.


Author(s):  
Longxin Zhang ◽  
Shaowen Chen ◽  
Hao Xu ◽  
Jun Ding ◽  
Songtao Wang

Compared with suction slots, suction holes are (1) flexible in distribution; (2) alterable in size; (3) easy to fabricate and (4) high in strength. In this paper, the numerical and experimental studies for a high turning compressor cascade with suction air removed by using suction holes in the end-wall at a low Mach numbers are carried out. The main objective of the investigation is to study the influence of different suction distributions on the aerodynamic performance of the compressor cascade and to find a better compound suction scheme. A numerical model was first made and validated by comparing with the experimental results. The computed flow visualization and exit parameter distribution showed a good agreement with experimental data. Second, the model was then used to simulate the influence of different suction distributions on the aerodynamic performance of the compressor cascade. A better compound suction scheme was obtained by summarizing numerical results and tested in a low speed wind tunnel. As a result, the compound suction scheme can be used to significantly improve the performance of the compressor cascade because the corner separation gets further suppressed.


Author(s):  
Longxin Zhang ◽  
Le Cai ◽  
Bao Liu ◽  
Jun Ding ◽  
Songtao Wang

As a promising active flow control method, boundary layer suction (BLS) can be used to enhance the aerodynamic performance of the highly-loaded compressor effectively, and due to this reason, extensive studies have been carried out on it. However, contrast to those abundant studies focusing on the flow control effects of BLS, little attention has been paid on the design method of the aspiration flow path. This work presents a 3-D steady numerical simulation on a highly-loaded aspirated compressor cascade. The aspiration slot is implemented at its best location based on the previous experimental studies and the aspiration flow rate is fix to 1.5% of the inlet massflow. The plenum configuration follows the blade shape and remains unchanged. One-side-aspiration manner is adopted to simplify the aspiration devices. Two critical geometry parameters, slot angle and slot width, are varied to study the effects of blade aspiration slot configuration on the cascade loss, radial distribution of the aspiration flow rate and inner flow structures within the aspiration flow path. Results show that the slot configuration does affect the cascade performance. In comparison with the throughflow performance, it is especially true once the flow loss caused by the aspiration flow path is also taken into account, and higher flow loss will be generated within the aspiration flow path if an inappropriate scheme is adopted. In the present investigation, apart from the cases with larger negative slot angle, a wider slot is more preferable to a narrower one, since it could enhance the aspiration capacity near the endwall regions and lower the dissipation loss within the aspiration flow path. In terms of the slot angle, a larger negative value, i.e., the slot direction more aligned with the incoming flow, is not beneficial to improve the throughflow performance, while concerning the flow loss yield by the aspiration flow path, a proper negative slot angle is always optimal.


Author(s):  
Jie Wang ◽  
Qun Zheng ◽  
Lanxin Sun ◽  
Mingcong Luo

Generally, droplets are injected into air at inlet or interstage of a compressor. However, both cases did not consider how to utilize the kinetic energy of these moving droplets. Under the adverse pressure gradient of compressor, the lower energy fluids of blade surfaces and endwalls boundary layers would accumulate and separate. Kinetic droplets could accelerate the lower energy fluids and eliminate the separation. This paper mainly investigate the effective positions where to inject water and how to utilize the droplets’ kinetic energy. Four different injecting positions, which located on the suction surface and endwall, are chosen. The changes of vortexes in the compressor cascade are discussed carefully. In addition, the influences of water injection on temperature, total pressure losses and Mach number are analyzed. Numerical simulations are performed for a highly loaded compressor cascade with ANSYS CFX software.


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