scholarly journals Modeling Fused Filament Fabrication using Artificial Neural Networks

2021 ◽  
Author(s):  
Paul Oehlmann ◽  
Paul Osswald ◽  
Juan Camilo Blanco ◽  
Martin Friedrich ◽  
Dominik Rietzel ◽  
...  
Keyword(s):  
Real Time ◽  
Large Scale ◽  
Cost Effective ◽  
Print Quality ◽  
Ann Model ◽  
Production Environment ◽  
Fused Filament Fabrication ◽  
Artificial Neural ◽  
Using Data ◽  
Artificial Neural Network Ann

AbstractWith industries pushing towards digitalized production, adaption to expectations and increasing requirements for modern applications, has brought additive manufacturing (AM) to the forefront of Industry 4.0. In fact, AM is a main accelerator for digital production with its possibilities in structural design, such as topology optimization, production flexibility, customization, product development, to name a few. Fused Filament Fabrication (FFF) is a widespread and practical tool for rapid prototyping that also demonstrates the importance of AM technologies through its accessibility to the general public by creating cost effective desktop solutions. An increasing integration of systems in an intelligent production environment also enables the generation of large-scale data to be used for process monitoring and process control. Deep learning as a form of artificial intelligence (AI) and more specifically, a method of machine learning (ML) is ideal for handling big data. This study uses a trained artificial neural network (ANN) model as a digital shadow to predict the force within the nozzle of an FFF printer using filament speed and nozzle temperatures as input data. After the ANN model was tested using data from a theoretical model it was implemented to predict the behavior using real-time printer data. For this purpose, an FFF printer was equipped with sensors that collect real time printer data during the printing process. The ANN model reflected the kinematics of melting and flow predicted by models currently available for various speeds of printing. The model allows for a deeper understanding of the influencing process parameters which ultimately results in the determination of the optimum combination of process speed and print quality.

scholarly journals Modeling the Producibility of 3D Printing in Polylactic Acid Using Artificial Neural Networks and Fused Filament Fabrication

Polymers ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 3219
Author(s):  
Mohammad Saleh Meiabadi ◽  
Mahmoud Moradi ◽  
Mojtaba Karamimoghadam ◽  
Sina Ardabili ◽  
Mahdi Bodaghi ◽  
...  
Keyword(s):  
Polylactic Acid ◽  
Production Cost ◽  
Cost Effective ◽  
Fused Filament Fabrication ◽  
3D Printers ◽  
Artificial Neural ◽  
End Use ◽  
Artificial Neural Network Ann ◽  
Part Thickness

Polylactic acid (PLA) is a highly applicable material that is used in 3D printers due to some significant features such as its deformation property and affordable cost. For improvement of the end-use quality, it is of significant importance to enhance the quality of fused filament fabrication (FFF)-printed objects in PLA. The purpose of this investigation was to boost toughness and to reduce the production cost of the FFF-printed tensile test samples with the desired part thickness. To remove the need for numerous and idle printing samples, the response surface method (RSM) was used. Statistical analysis was performed to deal with this concern by considering extruder temperature (ET), infill percentage (IP), and layer thickness (LT) as controlled factors. The artificial intelligence method of artificial neural network (ANN) and ANN-genetic algorithm (ANN-GA) were further developed to estimate the toughness, part thickness, and production-cost-dependent variables. Results were evaluated by correlation coefficient and RMSE values. According to the modeling results, ANN-GA as a hybrid machine learning (ML) technique could enhance the accuracy of modeling by about 7.5, 11.5, and 4.5% for toughness, part thickness, and production cost, respectively, in comparison with those for the single ANN method. On the other hand, the optimization results confirm that the optimized specimen is cost-effective and able to comparatively undergo deformation, which enables the usability of printed PLA objects.

scholarly journals Prediction of rubber vulcanization using an artificial neural network

2021 ◽  
Vol 75 (5) ◽  
pp. 277-283
Author(s):  
Jelena Lubura ◽  
Predrag Kojic ◽  
Jelena Pavlicevic ◽  
Bojana Ikonic ◽  
Radovan Omorjan ◽  
...  
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Large Scale ◽  
Mean Squared Error ◽  
Percentage Error ◽  
Dense Layer ◽  
Ann Model ◽  
Different Temperatures ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Determination of rubber rheological properties is indispensable in order to conduct efficient vulcanization process in rubber industry. The main goal of this study was development of an advanced artificial neural network (ANN) for quick and accurate vulcanization data prediction of commercially available rubber gum for tire production. The ANN was developed by using the platform for large-scale machine learning TensorFlow with the Sequential Keras-Dense layer model, in a Python framework. The ANN was trained and validated on previously determined experimental data of torque on time at five different temperatures, in the range from 140 to 180 oC, with a step of 10 oC. The activation functions, ReLU, Sigmoid and Softplus, were used to minimize error, where the ANN model with Softplus showed the most accurate predictions. Numbers of neurons and layers were varied, where the ANN with two layers and 20 neurons in each layer showed the most valid results. The proposed ANN was trained at temperatures of 140, 160 and 180 oC and used to predict the torque dependence on time for two test temperatures (150 and 170 oC). The obtained solutions were confirmed as accurate predictions, showing the mean absolute percentage error (MAPE) and mean squared error (MSE) values were less than 1.99 % and 0.032 dN2 m2, respectively.

scholarly journals Prediction of breakthrough extruding force in large-scale extrusion process using artificial neural networks

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042199260
Author(s):  
Wei Wei ◽  
Chaolong Yuan ◽  
Rendong Wu ◽  
Wei Jiao
Keyword(s):  
Large Scale ◽  
Extrusion Process ◽  
Production Costs ◽  
Fe Model ◽  
Ann Model ◽  
Actual Production ◽  
Calculation Results ◽  
Artificial Neural ◽  
The Difference ◽  
Artificial Neural Network Ann

Accurate prediction of breakthrough extruding force is very important for extrusion production, especially for the large-scale extrusion process, which directly affects the production costs and safety. In this paper, based on the production data of the 360-million-newton-tonnage extruding machine, an artificial neural network (ANN) algorithm is used to establish the breakthrough extruding force prediction model for the large-scale extrusion process, and the calculation results are validated. Results show that the proposed model has high accuracy, and the average relative error between the predicted and experimental values is only 1.79%. Further, problems that are difficult to quantitative analyze such as die wear and glass powder residue in actual production, which can be regarded as “noises,” are studied. Finally, the model presented is compared with the traditional finite element (FE) model. The accuracy of the ANN model is 10.2 times that of the FE model. Thus, the model established in the study fully considers the difference between actual production and theoretical analysis and provides an effective method for accurately predicting the breakthrough extruding force.

scholarly journals Predicting the 14-Day Hospital Readmission of Patients with Pneumonia Using Artificial Neural Networks (ANN)

2021 ◽  
Vol 18 (10) ◽  
pp. 5110
Author(s):  
Shu-Farn Tey ◽  
Chung-Feng Liu ◽  
Tsair-Wei Chien ◽  
Chin-Wei Hsu ◽  
Kun-Chen Chan ◽  
...  
Keyword(s):  
Neural Network ◽  
Early Stage ◽  
Characteristic Curve ◽  
Patient Discharge ◽  
Ann Model ◽  
Healthcare Settings ◽  
High Area ◽  
Icd 10 ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Unplanned patient readmission (UPRA) is frequent and costly in healthcare settings. No indicators during hospitalization have been suggested to clinicians as useful for identifying patients at high risk of UPRA. This study aimed to create a prediction model for the early detection of 14-day UPRA of patients with pneumonia. We downloaded the data of patients with pneumonia as the primary disease (e.g., ICD-10:J12*-J18*) at three hospitals in Taiwan from 2016 to 2018. A total of 21,892 cases (1208 (6%) for UPRA) were collected. Two models, namely, artificial neural network (ANN) and convolutional neural network (CNN), were compared using the training (n = 15,324; ≅70%) and test (n = 6568; ≅30%) sets to verify the model accuracy. An app was developed for the prediction and classification of UPRA. We observed that (i) the 17 feature variables extracted in this study yielded a high area under the receiver operating characteristic curve of 0.75 using the ANN model and that (ii) the ANN exhibited better AUC (0.73) than the CNN (0.50), and (iii) a ready and available app for predicting UHA was developed. The app could help clinicians predict UPRA of patients with pneumonia at an early stage and enable them to formulate preparedness plans near or after patient discharge from hospitalization.

Modeling of lime production process using artificial neural network

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Abolghasem Daeichian ◽  
Rana Shahramfar ◽  
Elham Heidari
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Production Process ◽  
High Energy ◽  
Ann Model ◽  
Artificial Neural ◽  
Rotary Kilns ◽  
Input Variables ◽  
Artificial Neural Network Ann ◽  
Lime Production

Abstract Lime is a significant material in many industrial processes, including steelmaking by blast furnace. Lime production through rotary kilns is a standard method in industries, yet it has depreciation, high energy consumption, and environmental pollution. A model of the lime production process can help to not only increase our knowledge and awareness but also can help reduce its disadvantages. This paper presents a black-box model by Artificial Neural Network (ANN) for the lime production process considering pre-heater, rotary kiln, and cooler parameters. To this end, actual data are collected from Zobahan Isfahan Steel Company, Iran, which consists of 746 data obtained in a duration of one year. The proposed model considers 23 input variables, predicting the amount of produced lime as an output variable. The ANN parameters such as number of hidden layers, number of neurons in each layer, activation functions, and training algorithm are optimized. Then, the sensitivity of the optimum model to the input variables is investigated. Top-three input variables are selected on the basis of one-group sensitivity analysis and their interactions are studied. Finally, an ANN model is developed considering the top-three most effective input variables. The mean square error of the proposed models with 23 and 3 inputs are equal to 0.000693 and 0.004061, respectively, which shows a high prediction capability of the two proposed models.

scholarly journals Modelling and Prediction of Monthly Global Irradiation Using Different Prediction Models

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2332
Author(s):  
Cecilia Martinez-Castillo ◽  
Gonzalo Astray ◽  
Juan Carlos Mejuto
Keyword(s):  
Neural Networks ◽  
Artificial Neural Networks ◽  
Random Forests ◽  
Prediction Models ◽  
Meteorological Station ◽  
Ann Model ◽  
Global Irradiation ◽  
Artificial Neural ◽  
Input Variables ◽  
Using Data

Different prediction models (multiple linear regression, vector support machines, artificial neural networks and random forests) are applied to model the monthly global irradiation (MGI) from different input variables (latitude, longitude and altitude of meteorological station, month, average temperatures, among others) of different areas of Galicia (Spain). The models were trained, validated and queried using data from three stations, and each best model was checked in two independent stations. The results obtained confirmed that the best methodology is the ANN model which presents the lowest RMSE value in the validation and querying phases 1226 kJ/(m2∙day) and 1136 kJ/(m2∙day), respectively, and predict conveniently for independent stations, 2013 kJ/(m2∙day) and 2094 kJ/(m2∙day), respectively. Given the good results obtained, it is convenient to continue with the design of artificial neural networks applied to the analysis of monthly global irradiation.

Application of Real-Time Field Data to Optimize Drilling Hydraulics Using Neural Network Approach

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Yanfang Wang ◽  
Saeed Salehi
Keyword(s):  
Neural Network ◽  
Real Time ◽  
Field Data ◽  
Ann Model ◽  
Time Data ◽  
Neural Network Approach ◽  
Lost Circulation ◽  
Drilling Performance ◽  
Artificial Neural Network Ann ◽  
Pump Pressure

Real-time drilling optimization improves drilling performance by providing early warnings in operation Mud hydraulics is a key aspect of drilling that can be optimized by access to real-time data. Different from the investigated references, reliable prediction of pump pressure provides an early warning of circulation problems, washout, lost circulation, underground blowout, and kicks. This will help the driller to make necessary corrections to mitigate potential problems. In this study, an artificial neural network (ANN) model to predict hydraulics was implemented through the fitting tool of matlab. Following the determination of the optimum model, the sensitivity analysis of input parameters on the created model was investigated by using forward regression method. Next, the remaining data from the selected well samples was applied for simulation to verify the quality of the developed model. The novelty is this paper is validation of computer models with actual field data collected from an operator in LA. The simulation result was promising as compared with collected field data. This model can accurately predict pump pressure versus depth in analogous formations. The result of this work shows the potential of the approach developed in this work based on NN models for predicting real-time drilling hydraulics.

Predicting wildfire vulnerability using logistic regression and artificial neural networks: a case study in Brazil's Federal District

2019 ◽  
Vol 28 (1) ◽  
pp. 35 ◽  
Author(s):  
Pablo Pozzobon de Bem ◽  
Osmar Abílio de Carvalho Júnior ◽  
Eraldo Aparecido Trondoli Matricardi ◽  
Renato Fontes Guimarães ◽  
Roberto Arnaldo Trancoso Gomes
Keyword(s):  
Logistic Regression ◽  
Characteristic Curve ◽  
Federal District ◽  
Burned Area ◽  
Ann Model ◽  
Wildfire Management ◽  
Explanatory Variables ◽  
Burned Areas ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Predicting the spatial distribution of wildfires is an important step towards proper wildfire management. In this work, we applied two data-mining models commonly used to predict fire occurrence – logistic regression (LR) and an artificial neural network (ANN) – to Brazil’s Federal District, located inside the Brazilian Cerrado. We used Landsat-based burned area products to generate the dependent variable, and nine different anthropogenic and environmental factors as explanatory variables. The models were optimised via feature selection for best area under receiver operating characteristic curve (AUC) and then validated with real burn area data. The models had similar performance, but the ANN model showed better AUC (0.77) and accuracy values when evaluating exclusively non-burned areas (73.39%), whereas it had worse accuracy overall (66.55%) when classifying burned areas, in which LR performed better (65.24%). Moreover, we compared the contribution of each variable to the models, adding some insight into the main causes of wildfires in the region. The main driving aspects of the burned area distribution were land-use type and elevation. The results showed good performance for both models tested. These studies are still scarce despite the importance of the Brazilian savanna.

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