scholarly journals Possible ecological advantages from use of carbonless magnesia refractory bricks in secondary steelmaking: a framework LCA perspective

Author(s):  
F. Boenzi

AbstractIn the present paper, two types of magnesia-based refractory bricks for the wear lining of a steel ladle furnace are considered, with the aim of comparing their ecological performances. The adopted methodology is the Life Cycle Assessment (LCA) approach from cradle-to-gate of the two brick product systems, in accordance with the European and International Standard EN ISO 14044:2006, and the chosen methodology for the Life Cycle Impact Assessment (LCIA) is ReCiPe 2016, considering the midpoint impact categories and the hierarchist perspective. The conducted study is part of a European industrial research project aimed at investigating the possibility of cleanliness improvement of the steel produced in secondary steelmaking, by reducing the refractory contamination in the steel ladle furnace. The compared refractory bricks consist of a reference, currently used, MgO-C type and a more innovative "carbonless" one, containing magnesia and MA sintered spinel as principal components, on the basis of recipe data provided by the industrial partners of the project. The results attained so far in industrial practice are preliminary, because of the lack of a full-ladle lining experimentation, even though the application of the conceived innovative bricks in the upper part of the slag line of the ladle presents promising aspects. The results of the LCIA comparison between the two brick product systems highlight better performances for all the impact categories, except for "Human carcinogenic toxicity" and markedly for "Mineral resource scarcity." Besides these results, a general framework for shifting the ecological analysis to the steel production is provided. Calculations, referred to the production of one tonne of steel, are therefore performed, involving scenario assumptions not only regarding the refractory consumption but also the forecast operational features of the steel ladle with the "carbonless" lining. In this second set of results, it is clear how the principal contribution to almost all the impact categories is the electrical energy consumption of the ladle, while the contribution from the brick product systems remains important for the above-mentioned worsened impact categories, whose magnitude is strongly dependent on the refractory consumption.

2019 ◽  
Vol 11 (5) ◽  
pp. 1295 ◽  
Author(s):  
Francesco Boenzi ◽  
Joaquín Ordieres-Meré ◽  
Raffaello Iavagnilio

This paper aims to compare the environmental performance of two types of refractory bricks for the internal lining of ladles in secondary steelmaking, where the dissolved inclusions coming from the refractory material require fine control to obtain the target steel quality. In this context, magnesia-carbon-based refractories are largely utilized, thanks to the adequate durability of the ladle lining in terms of number of heats before re-lining, but the utilization of organic binders in the mixture (pitch, resins) arises ecological and human health concerns. Concurrently, research efforts in refractory material science look at improving the quality of steel by reducing the content of dissolved carbon due to the release from the bricks, thus focusing on different refractory materials and specifically on alumina-based materials. The European Commission funded the research project “LeanStory”, aiming to promote such new lines of refractories through the cooperation between industrial partners and scholars where different recipes are considered. In the present paper, two representative systems of the refractory types considered, magnesia-carbon and magnesia-alumina, are compared with a preliminary Life Cycle Assessment (LCA). Suppliers and transports for the two product systems have been taken into account, referring to one tonne of refractory material as the functional unit for comparison. Preliminary impact results (adopting the ReCiPe Midpoint–Hierarchist perspective methodology for calculating the impact indicators) show that the new solution performs largely better almost for each indicator. Further investigations are required in order to assess the ecological performance of the two systems, considering the effective consumption of bricks for the production of steel.


Author(s):  
V. Russo ◽  
A. E. Strever ◽  
H. J. Ponstein

Abstract Purpose Following the urgency to curb environmental impacts across all sectors globally, this is the first life cycle assessment of different wine grape farming practices suitable for commercial conventional production in South Africa, aiming at better understanding the potentials to reduce adverse effects on the environment and on human health. Methods An attributional life cycle assessment was conducted on eight different scenarios that reduce the inputs of herbicides and insecticides compared against a business as usual (BAU) scenario. We assess several impact categories based on ReCiPe, namely global warming potential, terrestrial acidification, freshwater eutrophication, terrestrial toxicity, freshwater toxicity, marine toxicity, human carcinogenic toxicity and human non-carcinogenic toxicity, human health and ecosystems. A water footprint assessment based on the AWARE method accounts for potential impacts within the watershed. Results and discussion Results show that in our impact assessment, more sustainable farming practices do not always outperform the BAU scenario, which relies on synthetic fertiliser and agrochemicals. As a main trend, most of the impact categories were dominated by energy requirements of wine grape production in an irrigated vineyard, namely the usage of electricity for irrigation pumps and diesel for agricultural machinery. The most favourable scenario across the impact categories provided a low diesel usage, strongly reduced herbicides and the absence of insecticides as it applied cover crops and an integrated pest management. Pesticides and heavy metals contained in agrochemicals are the main contributors to emissions to soil that affected the toxicity categories and impose a risk on human health, which is particularly relevant for the manual labour-intensive South African wine sector. However, we suggest that impacts of agrochemicals on human health and the environment are undervalued in the assessment. The 70% reduction of toxic agrochemicals such as Glyphosate and Paraquat and the 100% reduction of Chlorpyriphos in vineyards hardly affected the model results for human and ecotoxicity. Our concerns are magnified by the fact that manual labour plays a substantial role in South African vineyards, increasing the exposure of humans to these toxic chemicals at their workplace. Conclusions A more sustainable wine grape production is possible when shifting to integrated grape production practices that reduce the inputs of agrochemicals. Further, improved water and related electricity management through drip irrigation, deficit irrigation and photovoltaic-powered irrigation is recommendable, relieving stress on local water bodies, enhancing drought-preparedness planning and curbing CO2 emissions embodied in products.


2021 ◽  
Vol 13 (5) ◽  
pp. 2525
Author(s):  
Camila López-Eccher ◽  
Elizabeth Garrido-Ramírez ◽  
Iván Franchi-Arzola ◽  
Edmundo Muñoz

The aim of this study is to assess the environmental impacts of household life cycles in Santiago, Chile, by household income level. The assessment considered scenarios associated with environmental policies. The life cycle assessment was cradle-to-grave, and the functional unit considered all the materials and energy required to meet an inhabitant’s needs for one year (1 inh/year). Using SimaPro 9.1 software, the Recipe Midpoint (H) methodology was used. The impact categories selected were global warming, fine particulate matter formation, terrestrial acidification, freshwater eutrophication, freshwater ecotoxicity, mineral resource scarcity, and fossil resource scarcity. The inventory was carried out through the application of 300 household surveys and secondary information. The main environmental sources of households were determined to be food consumption, transport, and electricity. Food consumption is the main source, responsible for 33% of the environmental impacts on global warming, 69% on terrestrial acidification, and 29% on freshwater eutrophication. The second most crucial environmental hotspot is private transport, whose contribution to environmental impact increases as household income rises, while public transport impact increases in the opposite direction. In this sense, both positive and negative environmental effects can be generated by policies. Therefore, life-cycle environmental impacts, the synergy between policies, and households’ socio-economic characteristics must be considered in public policy planning and consumer decisions.


Resources ◽  
2019 ◽  
Vol 8 (2) ◽  
pp. 60 ◽  
Author(s):  
Mattias Gaglio ◽  
Elena Tamburini ◽  
Francesco Lucchesi ◽  
Vassilis Aschonitis ◽  
Anna Atti ◽  
...  

The need to reduce the environmental impacts of the food industry is increasing together with the dramatic increment of global food demand. Circulation strategies such as the exploitation of self-produced renewable energy sources can improve ecological performances of industrial processes. However, evidence is needed to demonstrate and characterize such environmental benefits. This study assessed the environmental performances of industrial processing of maize edible oil, whose energy provision is guaranteed by residues biomasses. A gate-to-gate Life Cycle Assessment (LCA) approach was applied for a large-size factory of Northern Italy to describe: (i) the environmental impacts related to industrial processing and (ii) the contribution of residue-based bioenergy to their mitigation, through the comparison with a reference system based on conventional energy. The results showed that oil refinement is the most impacting phase for almost all the considered impact categories. The use of residue-based bioenergy was found to drastically reduce the emissions for all the impact categories. Moreover, Cumulative Energy Demand analysis revealed that the use of biomass residues increased energy efficiency through a reduction of the total energy demand of the industrial process. The study demonstrates that the exploitation of residue-based bioenergy can be a sustainable solution to improve environmental performances of the food industry, while supporting circular economy.


2019 ◽  
Vol 25 (12) ◽  
pp. 2432-2450 ◽  
Author(s):  
Antoine Beylot ◽  
Sara Corrado ◽  
Serenella Sala

Abstract Purpose Trade is increasingly considered a significant contributor to environmental impacts. The assessment of the impacts of trade is usually performed via environmentally extended input–output analysis (EEIOA). However, process-based life cycle assessment (LCA) applied to traded goods allows increasing the granularity of the analysis and may be essential to unveil specific impacts due to traded products. Methods This study assesses the environmental impacts of the European trade, considering two modelling approaches: respectively EEIOA, using EXIOBASE 3 as supporting database, and process-based LCA. The interpretation of the results is pivotal to improve the robustness of the assessment and the identification of hotspots. The hotspot identification focuses on temporal trends and on the contribution of products and substances to the overall impacts. The inventories of elementary flows associated with EU trade, for the period 2000–2010, have been characterized considering 14 impact categories according to the Environmental Footprint (EF2017) Life Cycle Impact Assessment method. Results and discussion The two modelling approaches converge in highlighting that in the period 2000–2010: (i) EU was a net importer of environmental impacts; (ii) impacts of EU trade and EU trade balance (impacts of imports minus impacts of exports) were increasing over time, regarding most impact categories under study; and (iii) similar manufactured products were the main contributors to the impacts of exports from EU, regarding most impact categories. However, some results are discrepant: (i) larger impacts are obtained from IO analysis than from process-based LCA, regarding most impact categories, (ii) a different set of most contributing products is identified by the two approaches in the case of imports, and (iii) large differences in the contributions of substances are observed regarding resource use, toxicity, and ecotoxicity indicators. Conclusions The interpretation step is crucial to unveil the main hotspots, encompassing a comparison of the differences between the two methodologies, the assumptions, the data coverage and sources, the completeness of inventory as basis for impact assessment. The main driver for the observed divergences is identified to be the differences in the impact intensities of goods, both induced by inherent properties of the IO and life cycle inventory databases and by some of this study’s modelling choices. The combination of IO analysis and process-based LCA in a hybrid framework, as performed in other studies but generally not at the macro-scale of the full trade of a country or region, appears a potential important perspective to refine such an assessment in the future.


Author(s):  
N. Lourenço ◽  
L. M. Nunes

Abstract This study benchmarks vermifiltration (VF) as secondary wastewater treatment in three nature-based decentralized treatment plants using life-cycle assessment. The comparison is justified by the comparatively easier and cheaper operation of VF when compared to more traditional technologies, including small rate infiltration (SRI), constructed wetlands (CW), and activated sludge (AS). Standard life cycle assessment was used and applied to three case studies located in southern Europe. Material intensity during construction was highest for VF, but impacts during operation were lower, compensating those of the other phases. Impacts during the construction phase far outweigh those of operation and dismantling for facilities using constructed wetlands and activated sludge, when the number of served inhabitants is small, and due to lack of economies of scale. VF used as secondary treatment was shown to contribute to reducing the environmental impacts, mainly in constructed wetlands and activated sludge. The replacement of CW by VF seems to bring important environmental benefits in most impact categories, in particular in the construction phase. The replacement by VF in facilities with SRI seems to result in the improvement of some of the impact categories, in particular in the operation phase. As for dismantling, no conclusive results were obtained.


2021 ◽  
Vol 897 ◽  
pp. 137-142
Author(s):  
Luiza Silva ◽  
Elisabete Silva ◽  
Isabel Brás ◽  
Idalina Domingos ◽  
Dulcineia Wessel ◽  
...  

The Life Cycle Assessment (LCA) is one of the most important analytical tools available to provide the scientific basis of engineering solutions for sustainability. The focus of this study was a LCA (cradle to gate) of a product intended to be used in countertops. The functional unit chosen was 1 m2 of finished panel (countertop) and the boundary system involved the study of raw materials and product packaging and the panel’s production process. The chosen method for impact assessment was EPD (2018) available in SimaPro PhD software and Acidification, Eutrophication, Global Warming, Photochemical Oxidation, Abiotic Depletion (elements), Abiotic Depletion (fossil fuels), Water Scarcity and Ozone Layer Depletion were the impact categories considered. Results showed that the panel’s manufacturing is the process that presented the highest influence in all categories analyzed ranging from 88% on Abiotic Depletion to approximately 101% on Water Scarcity. Polyvinylchloride (PVC) is the greatest contributors to all impact categories except to Photochemical Oxidation that is the Polyester.


Agronomy ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 579
Author(s):  
Nicole Mélanie Falla ◽  
Simone Contu ◽  
Sonia Demasi ◽  
Matteo Caser ◽  
Valentina Scariot

Nowadays the heightened awareness of the critical trend in resource depletion impels to improve the eco − sustainability of any productive process. The research presented in this paper aims to quantify the environmental impact of the emerging productive process of edible flowers, focusing on two model species, i.e., Begonia x semperflorens − cultorum hort and Viola cornuta L., and two types of product, i.e., flowering potted plants sold in plastic vases and packaged flowers ready to be consumed. The study was carried out in an Italian nursery located in Tuscany, interviewing the owners in order to complete the Life Cycle Inventory, assessing the value of the impact categories, and using the “cradle to gate” approach. The information about the production of flowering potted plants and packaged flowers were inserted in a database and elaborated by the appropriate software. The results of the Life Cycle Assessment (LCA) analysis referred to 1 g of fresh edible flowers and were expressed in four impact categories. Global Warming Potential (GWP) values ranged from 24.94 to 31.25 g CO2 eq/g flowers, Acidification Potential (AP) ranged from 8.169E − 02 to 1.249E − 01 g SO2 eq/g flowers, Eutrophication Potential (EP) ranged from 3.961E − 02 to 5.284E − 02 g PO43 − eq/g flowers, and Photochemical Ozone Creation Potential (POCP) ranged from 8.998E − 03 to 1.134E − 02 g C2H4 eq/g flowers. Begonias showed lower emissions than violas in the GWP and POCP indexes, whereas violas showed lower values in the AP and EP impact categories. The most impactful phase was the propagation, accounting on average for 42% of the total emissions. Overall, the findings highlighted a higher environmental load for the production of both begonias and violas packaged flowers, especially if in small containers, rather than as potted plants, with an emission percentage increase from 8% to 17% among the impact categories.


Agronomy ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2433
Author(s):  
Jaroslav Bernas ◽  
Tereza Bernasová ◽  
Hans-Peter Kaul ◽  
Helmut Wagentristl ◽  
Gerhard Moitzi ◽  
...  

Winter cereal:legume intercropping is considered a sustainable arable farming system not only in temperate regions but also in Mediterranean environments. Previous studies have shown that with suitable crop stand composition, high grain yield can be achieved. In this study, a life cycle assessment (LCA) of the influence of sowing ratio and nitrogen (N) fertilization on grain nitrogen yield of oat (Avena sativa L.) and pea (Pisum sativum L.) in intercrops was performed to find the optimal design to achieve low environmental impact. This study compared the environmental impact of oat:pea intercrops using agricultural LCA. Monocrops of oat and pea and substitutive intercrops, which were fertilized with different levels of N, were compared. The system boundaries included all the processes from cradle to farm gate. Mass-based (grain N yield) and area-based (land demand for generating the same grain N yield) functional units were used. The results covered the impact categories related to the agricultural LCAs. The ReCiPe 2016 Midpoint and Endpoint characterization model was used for the data expression. According to the results, an unfertilized combination of oat and pea (50%:50%) had the lowest environmental impact in comparison with the other 14 assessed variants and selected impact categories. In the assessed framework, pea monocrops or intensively fertilized oat monocrops can also be considered as alternatives with relatively low impact on the environment. However, an appropriate grain N yield must be reached to balance the environmental impact resulting from the fertilizer inputs. The production and use of fertilizers had the greatest impact on the environment within the impact categories climate change, eutrophication, and ecotoxicity. The results indicated that high fertilizer inputs did not necessarily cause the highest environmental impact. In this respect, the achieved grain N yield level, the choice of allocation approach, the functional unit, and the data expression approach played dominant roles.


2021 ◽  
Vol 1200 (1) ◽  
pp. 012012
Author(s):  
H Adnan ◽  
A T Balasbaneh

Abstract Life cycle assessment (LCA) is conducted in order to evaluate the environmental impacts of products chosen from the manufacturing phase and the end-of life cycle of the material and in clay brick and concrete were chose as the observed products. Brick is one of the important construction materials that can be seen at the surrounding. Main objective for this study is to investigate the impact of production of different types of brick to the level of emissions of carbon dioxide to the environment. Four stages of life cycle assessment were conducted before the result for the study analysis can be obtained and that stages including goal and scope definition, life cycle inventory (LCI), life cycle impact assessment (LCIA) and the interpretation part. The results obtained from the simulation of the Simapro shown that the concrete contributes more negative impact compared production of clay brick in terms of global warming, ozone depletion, formation of fine particulate matter and ozone formation. Manufacture of clay brick contributes more negative impact to the ionizing radiation, freshwater eutrophication and mineral resource scarcity.


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