scholarly journals Simply structured controllers for vibration suppression in long rotors

2021 ◽  
Author(s):  
Majid Aleyaasin
Keyword(s):  
Closed Loop ◽  
Vibration Suppression ◽  
Coupling Effect ◽  
Dynamic Stiffness ◽  
Fast Response ◽  
Rotor System ◽  
Fluid Film ◽  
High Rate ◽  
Vibration Sensors ◽  
Fluid Film Bearings

AbstractIn this paper suppression of the transient flexural vibrational disturbances in long rotors, with fluid film bearings, is investigated. The rotor is described by a series of distributed shafts connected by the lumped discs, and the system is mounted on lumped fluid film bearings. Upon determination of the dynamic stiffness matrix of the system, the best approximate transfer function matrix description of the rotor, is determined. Initially vibration suppression by simple diagonal Proportional + Integral (PI) controllers is studied and via direct search optimisation techniques the PI parameters which exhibit fast vibration suppression is found. The resulted high integration rate, and low proportional gain PI controller, theoretically provided fast suppression time. However, it is shown that due to the strong coupling effect in the rotor system, and high rate of integration, the closed loop relative stability is weak, and feasibility of controller is questionable. Therefore, an alternative simple first order controller without integration action, that is named “attenuation filter “is suggested that can produce stronger stability and produces significant (not full) vibration suppression. The closed loop multivariable control of the rotor system comprising two vibration sensors and two magnetic actuators using such attenuation filter, is then simulated. The response to step disturbances, has provided 95% suppression with significantly fast response. It is concluded that although the attenuation filter may not provide 100% suppression, but it more reliable since the integration of the error, that results weak stability is avoided.

The Lower Bound of the Stability Threshold Speed of a Flexible Rotor System in Fluid-Film Bearings

1989 ◽  
Vol 111 (3) ◽  
pp. 351-353
Author(s):  
Wen Zhang
Keyword(s):  
Lower Bound ◽  
Theoretical Foundation ◽  
Simple Approach ◽  
Rotor System ◽  
Fluid Film ◽  
Flexible Rotor ◽  
Stability Threshold ◽  
Fluid Film Bearings ◽  
Single Disk ◽  
The Stability

The paper is devoted to the estimation of the lower bound of the stability threshold speed (STS) of a flexible rotor system supported in fluid-film bearings. It is proved theoretically that the STS of any multi-degree-of-freedom flexible rotor system is always higher than the STS of the corresponding equivalent single disk rotor. The conclusion offers us a simple approach to estimate the STS of any actual rotor system and provides a theoretical foundation for the approach.

Effects of Turbulence and Viscosity Variation on the Dynamic Coefficients of Fluid Film Journal Bearings

1985 ◽  
Vol 107 (2) ◽  
pp. 256-261 ◽  
Author(s):  
D. F. Wilcock ◽  
O. Pinkus
Keyword(s):  
High Speed ◽  
Dynamic Stiffness ◽  
Journal Bearings ◽  
Fluid Film ◽  
Turbulent Regime ◽  
Dynamic Coefficients ◽  
Damping Characteristics ◽  
Fluid Film Bearings ◽  
Viscosity Variation ◽  
Stiffness And Damping

Many high-speed or large fluid film bearings operate in the turbulent regime. However, relatively little consideration has been given to the effects of turbulence and of the variation in viscosity on the dynamic stiffness and damping characteristics of the bearings. Since the dynamic behavior of the rotor supported on such bearings is often closely tied to the bearing dynamic coefficients, knowledge of them may be critical to both the design and the in-place correction of rotor instabilities. These effects are here considered in some detail on the basis of computer calculated analytical results, both in general dimensionless terms and with regard to a specific numerical example.

Optimum Design of Small Size Fluid Film Thrust Bearing Considering the Productivity

2010 ◽  
Author(s):  
Yuta Sunami ◽  
Hiromu Hashimoto
Keyword(s):  
Optimum Design ◽  
Dynamic Stiffness ◽  
High Sensitivity ◽  
Groove Depth ◽  
Fluid Film ◽  
Original Result ◽  
Thrust Bearings ◽  
Fluid Film Bearings ◽  
Machining Errors ◽  
Bearing Stiffness

In the manufacturing process of small size fluid film bearings, the machining errors of groove affect the bearing characteristics. This paper describes the optimum design of small size fluid film thrust bearings to reduce the characteristics variability caused by some productivity. Firstly, from the original result of the modified spiral bearing obtained by the geometrical optimization, critical bearing parameters related to sensitivity of dynamic stiffness was investigated. From the sensitivity analysis, it was clarified that the parameters of groove depth and groove ratio have high sensitivity towards bearing stiffness. In the optimum design with consideration of productivity, errors for groove depth and groove ratio were given using probability theory with restriction towards the dynamic stiffness variability. From the results, the reduction of dynamic stiffness variability was accomplished. Furthermore, even if the manufacturing errors exist, the optimized bearing is operated safely without contact because it is able to stay in the range of the allowable film thickness.

scholarly journals Improvement of Tilting-Pad Journal Bearing Operating Characteristics by Application of Eddy Grooves

Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Load Capacity ◽  
Fluid Film ◽  
Operating Characteristics ◽  
Fluid Film Bearings ◽  
Tilting Pad ◽  
Bearing Load ◽  
Bearing Loads ◽  
Tilting Pad Journal Bearing

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.

scholarly journals The Study of Dynamic Modeling and Multivariable Feedback Control for Flexible Manipulators with Friction Effect and Terminal Load

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1522
Author(s):  
Fuli Zhang ◽  
Zhaohui Yuan
Keyword(s):  
Dynamic Model ◽  
Vibration Suppression ◽  
Control Method ◽  
Coupling Effect ◽  
Flexible Manipulator ◽  
Flexible Beam ◽  
Robot Dynamics ◽  
Joint Friction ◽  
Balance Principle ◽  
Multivariable Feedback

The flexible manipulato is widely used in the aerospace industry and various other special fields. Control accuracy is affected by the flexibility, joint friction, and terminal load. Therefore, this paper establishes a robot dynamics model under the coupling effect of flexibility, friction, and terminal load, and analyzes and studies its control. First of all, taking the structure of the central rigid body, the flexible beam, and load as the research object, the dynamic model of a flexible manipulator with terminal load is established by using the hypothesis mode and the Lagrange method. Based on the balance principle of the force and moment, the friction under the influence of flexibility and load is recalculated, and the dynamic model of the manipulator is further improved. Secondly, the coupled dynamic system is decomposed and the controller is designed by the multivariable feedback controller. Finally, using MATLAB as the simulation platform, the feasibility of dynamic simulation is verified through simulation comparison. The results show that the vibration amplitude can be reduced with the increase of friction coefficient. As the load increases, the vibration can increase further. The trajectory tracking and vibration suppression of the manipulator are effective under the control method of multi-feedback moment calculation. The research is of great significance to the control of flexible robots under the influence of multiple factors.

Evaluation of the Rotor Temperature Distribution of an Automotive Turbocharger Under Hot Gas Conditions Including Indirect Experimental Validation

2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Jörg Seume
Keyword(s):  
Temperature Distribution ◽  
Heat Flow ◽  
Internal Combustion Engines ◽  
Fluid Film ◽  
Experimental Investigations ◽  
Inlet Temperature ◽  
Hot Gas ◽  
Experimental Identification ◽  
Fluid Film Bearings ◽  
Validation Parameters

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modeled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600 °C and the lubricant is supplied at a pressure of 300 kPa with 90 °C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.

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