Use of Sugarcane Bagasse Ashes as Raw Material in the Replacement of Fluxes for Applications on Porcelain Tile

2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
The Cost ◽  
Potential Use ◽  
Porcelain Tile

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.

scholarly journals Tunisian date palm rachis used as an alternative source of fibres for papermaking applications

BioResources ◽  
2010 ◽  
Vol 6 (1) ◽  
pp. 265-281 ◽  
Author(s):  
Ramzi Khiari ◽  
Evelyne Mauret ◽  
Mohamed Naceur Belgacem ◽  
Farouk Mhemmi
Keyword(s):  
Mechanical Properties ◽  
Physical Properties ◽  
Date Palm ◽  
Mesh Size ◽  
Renewable Resource ◽  
Agricultural Residues ◽  
Raw Material ◽  
Alternative Source ◽  
Potential Source ◽  
Potential Use

Every year, significant amounts of date palm rachises are accumulated in Tunisia. The rational valorisation of this renewable resource is therefore imperative, in order to fulfil the sustainability approach. In this context, this work aims to study the potential use of date palm rachises as a raw material for papermaking and to compare it with other sources of lignocellulosic fibres, such as wood, non-wood species, and agricultural wastes. For this purpose, soda-anthraquinone pulping of date palm rachis was performed giving rise to a yield of 45% (w/w). This value is similar to that obtained by pulping non-wood materials and is higher than that corresponding to the pulping of agricultural residues. The resulting pulps were subsequently refined using a PFI mill refiner at 0, 500, 1500, and 3000 revolutions, screened through a 0.15 mm mesh size sieve and used to produce conventional handsheets. Both pulps and papers were fully characterized in terms of morphological, chemical and physical properties, according to commonly used standards. The physical properties of the prepared handsheets were very similar to those displayed by other papers made of common lignocellulosic fibres. Furthermore, the pulps exhibited a good drainability together with excellent mechanical properties of the ensuing papers. For these reasons, date palm rachises could be considered as a potential source of fibres for papermaking applications.

Production of Cement Blocks and New Ceramic Materials with High Content of Glass Waste

2015 ◽  
Vol 663 ◽  
pp. 34-41 ◽  
Author(s):  
Fernanda Andreola ◽  
Isabella Lancellotti ◽  
Rosa Taurino ◽  
Cristina Leonelli ◽  
Luisa Barbieri
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Economic Burden ◽  
Raw Materials ◽  
Glass Melting ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Raw Material ◽  
Added Value ◽  
Glass Waste

Virgin raw materials can be partially replaced by glass waste in order to reduce the environmental impact being its recycling a significant problem for municipalities worldwide. In Italy in 2013, approximately 1,600,000 tons of container glass have been collected but it was not possible to recycle all of them in the glass melting process.This work is focused on the valorization of glass waste as raw material in new cement and ceramic products, to convert it from an environmental and economic burden to a profitable, added-value resource in the formulation of new mixes. Several parameters, such as grinding, forming, firing, etc. have been studied.It has been optimized the grinding and the reclaiming step of waste to obtain an alternative raw material for hot and cold consolidation processes. Chemical, physical and mechanical properties of products were carried out. The results show new real possibilities to use high amounts of glass waste as an alternative raw material in products consolidated either by hot or cold techniques, reducing the management problems of the glass waste.

scholarly journals Utilisation of Mining Waste from the Steel Industry, Ladle Furnace Slags, as a Filler in Bituminous Mixtures of Continuous Grading

Metals ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1447
Author(s):  
Francisco Javier Nebreda-Rodrigo ◽  
Juan María Terrones-Saeta ◽  
Jorge Suárez-Macías ◽  
Evaristo Rafael Moreno-López ◽  
Francisco Antonio Corpas-Iglesias ◽  
...  
Keyword(s):  
Environmental Impact ◽  
Physical Properties ◽  
Raw Materials ◽  
Road Construction ◽  
Raw Material ◽  
Ladle Furnace ◽  
Bituminous Mixtures ◽  
Effect Of Water ◽  
Marshall Stability ◽  
Furnace Slag

Road construction is an activity that involves a large consumption of raw materials, with the consequent high environmental impact. For this reason, various research projects are being developed in which waste is used as a raw material for bituminous mixtures. This avoids the extraction of raw materials, reduces the environmental impact and reduces greenhouse gas emissions. In this research, the incorporation of ladle furnace slag as a filler for continuous grading bituminous mixtures was evaluated. Firstly, the ladle furnace slag was chemically and physically characterised and its suitability for use as a filler was determined in accordance with the regulations. Subsequently, bituminous mixtures were conformed with the slag and also with commercial fillers, calcareous and hornfels, in order to compare the results. Finally, the physical properties, Marshall stability and the effect of water were determined with the immersion–compression test on all families of samples. The results showed that the mixes conformed with ladle furnace slag had higher Marshall stability, less variation due to the effect of water and acceptable physical properties. Consequently, the suitability of utilisation of these slags in bituminous mixtures could be confirmed.

scholarly journals Effects of Lizardite Addition on Technological Properties of Forsterite-Monticellite Rich White Ceramics Prepared From Natural Magnesite and Dolomite

2020 ◽  
Author(s):  
Ahmed Manni ◽  
Achraf Harrati ◽  
Abdelilah El Haddar ◽  
Abdelwahed Chari ◽  
Ali Sdiri ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Ceramic Industry ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Linear Shrinkage ◽  
Thermomechanical Properties ◽  
Raw Material ◽  
Technological Properties ◽  
X Ray Diffraction ◽  
Potential Use

Abstract Lizardite rich peridotite has never been used to prepare ceramic specimens, especially in Morocco. For this raison, potential use of naturally abundant lazirditic material from the Rif domain (NW morocco), as a supply for ceramic industry, has been evaluated. The effects of lizardite addition to magnesite and dolomite mixtures on the thermomechanical properties of the calcined ceramics were also detailed. To achieve this target, natural lizardite, magnesite and dolomite samples were collected in ultrabasic Beni Bousra massif. Those raw samples were used for the synthesis of a forsterite-monticellite rich ceramics. Both raw and sintered samples were characterized by x-ray diffraction (XRD), scanning electron microscope (SEM) and fourier transform infrared (FTIR). Main physical and mechanical properties were assessed and correlated to their respective microstructural changes. The obtained results showed that both magnesite and dolomite were mainly composed of MgCO3 and CaCO3. In contrast, lizardite sample showed high amounts of silica, magnesia and iron oxide. Technological tests indicated that the prepared mixtures had increased flexural strengths. An increased amount of lizardite in the initial mixtures enhanced mechanical properties of the prepared ceramic specimens. The same data showed that lizardite has led to a decrease in linear shrinkage during calcination and subsequently, the production of ceramics with the required technological properties. Thus, the preparation of lizardite-based ceramics from the raw material deposits of the Rif area, Morocco, is technically feasible, economically justifiable and socially desirable due to the contribution to the economic growth of the raw materials sector, especially ceramic industry.

Preparation of plate-like α-Al2O3 particles in Na2SO4 flux using kaolin as the starting material

Clay Minerals ◽  
2010 ◽  
Vol 45 (4) ◽  
pp. 503-506 ◽  
Author(s):  
Tan Hongbin
Keyword(s):  
Mechanical Properties ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Low Cost ◽  
Production Method ◽  
Sodium Sulphate ◽  
Raw Material ◽  
Mullite Phase ◽  
Sodium Aluminosilicate ◽  
Α Al2o3

AbstractPlate-like α-Al2O3 particles are used to reinforce metal or ceramics to improve their mechanical properties. Here, we have demonstrated the production of alumina platelets using kaolin as a raw material in a sodium sulphate flux. When kaolin was sintered using Na2SO4 flux, the main phase formed in samples sintered at 900ºC was mullite, but alumina was produced at 1000ºC. Sintering at 1200ºC led to alumina and sodium aluminosilicate, with little of the mullite phase present. Plate-like α-Al2O3 particles were observed in samples sintered at 1200ºC, with diameters ranging from 1.5 to 4.5 µm and thicknesses from 0.05 to 0.1 µm. This production method is economically feasible because the raw materials have a low cost and the sintering temperature is low.

SELISIH BIAYA PRODUKSI SEBAGAI ALAT PENGENDALIAN MANAJEMEN PT INDO PUSAKA BERAU

2019 ◽  
Vol 3 (02) ◽  
pp. 397
Author(s):  
SAFITRI NURHIDAYATI ◽  
RIZKI AMELYA SYAM
Keyword(s):  
Raw Materials ◽  
Field Research ◽  
Analytical Tool ◽  
Production Costs ◽  
Raw Material ◽  
Labor Costs ◽  
Material Costs ◽  
Library Research ◽  
The Difference ◽  
The Cost

This study aims to analyze whether the difference that occurs in the cost of raw materials, direct labor, and factory overhead costs between the standard costs and the actual costs in PLTU LATI is a difference that is favorable or unfavorable. Data collection techniques with field research and library research. The analytical tool used is the analysis of the difference in raw material costs, the difference in direct labor costs and the difference in factory overhead costs. The hypothesis in this study is that the difference allegedly occurs in the cost of raw materials, direct labor costs, and factory overhead costs at PT Indo Pusaka Berau Tanjung Redeb is a favorable difference. The results showed that the difference in the cost of producing MWh electricity at PT Indo Pusaka Berau Tanjung Redeb in 2018, namely the difference in the price of raw material costs Rp. 548,029.80, - is favorable, the difference in quantity of raw materials is Rp. 957,216,602, - is (favorable) , the difference in direct labor costs Rp 2,602,642,084, - is (unfavorable), and the difference in factory overhead costs Rp 8,807,051,422, - is (favorable) This shows that the difference in the overall production cost budget is favorable or profitable. This beneficial difference shows that the company is really able to reduce production costs optimally in 2018.  

scholarly journals Effect of Sintering Temperature on Microstructure and Mechanical Properties of Hot-Pressed Fe/FeAl2O4 Composite

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Hot Press ◽  
Microstructure And Mechanical Properties ◽  
Powder Particles ◽  
Hot Press Sintering ◽  
Sintering Method

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.

scholarly journals LAMINAR INCLUSION IN SUGARCANE BAGASSE PARTICLEBOARD

CERNE ◽  
2017 ◽  
Vol 23 (2) ◽  
pp. 153-160
Author(s):  
Stefania Lima Oliveira ◽  
Ticyane Pereira Freire ◽  
Tamires Galvão Tavares Pereira ◽  
Lourival Marin Mendes ◽  
Rafael Farinassi Mendes
Keyword(s):  
Mechanical Properties ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Wood Species ◽  
Sugar Cane ◽  
Physical And Mechanical Properties ◽  
Pressure Level ◽  
Sugar Cane Bagasse

ABSTRACT The objective of this study is to assess the effect of the laminar inclusion on the physical and mechanical properties of sugarcane bagasse particleboard. We used the commercial panels of sugarcane bagasse produced in China. To evaluate the effect of the laminar inclusion was tested two wood species (Pinus and Eucalyptus) and two pressures (10 and 15 kgf.cm-2) along with a control (without laminar inclusion). The panels with laminar inclusion obtained improvements in the physical properties, with a significant reduction in the WA2h, WA24h and TS2h. There was a significant increase in the properties MOE and MOR parallel and Janka hardness, while the properties MOE and MOR perpendicular decreased significantly. The pinus and eucalyptus veneers inclusion resulted in similar results when added to the panel with a 10 kgf.cm-2 pressure. The use of 15 kgf.cm-2 pressure is not indicated for the pinus veneer inclusion in sugar cane bagasse panels. There was no effect of the pressure level when evaluating the eucalyptus veneer inclusion on the properties of the sugarcane bagasse panels.

Microstructure, Mechanical Properties, and Electrical Resistivities of Mica Glass-Ceramics with Flake Phlogopite and Waste Glass

2014 ◽  
Vol 602-603 ◽  
pp. 640-643
Author(s):  
Yu Fei Chen ◽  
Yan Gai Liu ◽  
Xiao Wen Wu ◽  
Zhao Hui Huang ◽  
Ming Hao Fang
Keyword(s):  
High Speed ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Glass Ceramics ◽  
Waste Glass ◽  
Raw Material ◽  
Bending Test ◽  
Electric Locomotive ◽  
Molding Process ◽  
Electrical Resistivities

Mica glass-ceramics can be applied in all kinds of electrical equipment, locomotive internal circuits in high-speed rail, ordinary electric locomotive and subway locomotive. In this study, mica glass-ceramics were prepared by sintering process using flake mica and waste glass as the main raw material with low cost. Different mica glass-ceramic samples were fabricated by changing the formula of raw materials, molding process and sintering temperature. X-ray diffraction, scanning electron microscopy, three-point bending test, and balanced-bridge technique were applied to investigate the phase, microstructure, mechanical and electrical resistivities of the samples, respectively. The results show that the optimum sintering temperature is 900 to 1000 °C holding for two hours, the desirable ratio is 70 wt% of mica powder while 30 wt% of glass powder. In that condition the sample could be less porosity, high flexural strength (63.3 MPa) and eligible electrical resistivity (0.4×1013 Ω·cm).

scholarly journals Incorporation of sugarcane bagasse ash waste as an alternative raw material for red ceramic

Cerâmica ◽  
2013 ◽  
Vol 59 (351) ◽  
pp. 473-480 ◽  
Author(s):  
K. C. P. Faria ◽  
J. N. F. Holanda
Keyword(s):  
Sugarcane Bagasse ◽  
Raw Materials ◽  
Phase Evolution ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Partial Replacement ◽  
Clay Material ◽  
Natural Clay ◽  
Materials Used ◽  
Sugarcane Industry

The sugarcane industry generates huge amounts of sugarcane bagasse ashes (SCBA). This work investigates the incorporation of a SCBA waste as an alternative raw material into a clay body, replacing natural clay material by up to 20 wt.%. Clay ceramic pieces were produced by uniaxial pressing and fired at temperatures varying from 700 to 1100 ºC. The technological properties of the clay ceramic pieces (linear shrinkage, apparent density, water absorption, and tensile strength) as function of the firing temperature and waste addition are investigated. The phase evolution during firing was followed by X-ray diffraction. The results showed that the SCBA waste could be incorporated into red ceramics (bricks and roofing tiles) in partial replacement for natural clay material. These results confirm the feasibility of valorisation of SCBA waste to produce red ceramic. This use of SCBA can also contribute greatly to reducing the environmental problems of the sugarcane industry, and also save the sources of natural raw materials used in the ceramic industry.

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