Teaming measurements of the coefficient of friction and of contact resistance as a tool for the investigation of sliding interfaces

Wear ◽  
1987 ◽  
Vol 120 (2) ◽  
pp. 161-173 ◽  
Author(s):  
L.J. Bredell ◽  
L.B. Johnson ◽  
D. Kuhlmann-Wilsdorf
Author(s):  
Dinesh G. Bansal ◽  
Jeffrey L. Streator

An experiment is conducted to investigate the role of surface roughness on the coefficient of friction and contact resistance of sliding electrical contacts. A hemispherical pin is sliding along both smooth and rough 2-meter rail surface. Tests are performed at both low and moderate sliding speed and for a range of electrical current densities, ranging from 0 to about 12 GA/m2. It was found that surface roughness had a significant influence on the coefficient of friction, with the smoother surfaces exhibiting higher coefficients of friction. Contact resistance, on the other hand, did not show as strong an effect of surface roughness, except for a few parameter combinations. At the higher current densities studied (>10 GA/m2), it was found that the contact resistance values tended to be on the order of 1 mΩ, independent of load, speed and roughness. This convergence may be due to presence of liquid metal film at the interface, which established ideal electrical contact.


1993 ◽  
Vol 5 (3) ◽  
pp. 292-298
Author(s):  
Yoshitada Watanabe ◽  

A low rotational frequency sliding tester which could measure electrical contact resistance and coefficient of friction simultaneously was trially fabricated. Relations between electrical contact resistance and coefficients of friction were investigated by making sliding test on clean copper and surface oxidized copper contacts respectively, which were used relatively frequently in industries. As far as the measurement work made this time, of which rotational frequency was low, was concerned, it was found that the heat generation due to mechanical friction was low and the heat generation due to Joule's heat in the case of sliding clean contact surfaces was also low because of low contact resistance. It was, however, found that CU²0, etc. were formed due to rapid progress of oxidation by the generation of Joule's heat at the contact surfaces, of which real contact areas were extremely small, being roughened along with the increase of the sliding frequency. On the other hand, it was further found that although the existence of oxides in advance at the sliding surface extremely lowered the coefficient of friction (0.07 for example) in which the oxidized film indicating contrarily (70mΩ for example). It was presumed that formations and destroys of oxidation film were repeated by flow of electric current at the contact spot to cause Fritting Phenomenon.


1961 ◽  
Vol 28 (2) ◽  
pp. 213-217 ◽  
Author(s):  
F. F. Ling ◽  
R. S. Weiner

Measurements are reported of electric contact resistance, actual area of contact, static friction, adhesion and pure shear for lead on lead. The data exhibit a statistical bifurcation of friction. In other words, below extreme pressures, statistically there are two branches of the coefficient of friction versus normal load relationship. The nature of one of the branches is explicable exclusively in terms of the weld-junction or adhesion theory of friction. The nature of the other, however, is not so explicable. This points to the existence of what Holm [1] called the Y-term of friction, the nature of which has yet to be satisfactorily explained.


1988 ◽  
Vol 110 (3) ◽  
pp. 508-515 ◽  
Author(s):  
Y.-J. Chang ◽  
D. Kuhlmann-Wilsdorf

As is well known, ambient atmospheres can greatly affect the friction and wear behavior of metals sliding on each other, as well as the electric contact resistance between the metals. In order to better understand the mechanisms of those effects of ambient atmospheres, the coefficient of friction and the electric contact resistance have been studied for bundles of 50 micrometer thick copper wires, sliding on a polished copper surface in a specialized apparatus, called the hoop apparatus. The ambient gas was cycled between laboratory air and carbon dioxide, and between laboratory air and argon, respectively. The results indicate a reversible build-up and removal of surface films whose nature as well as speed of formation and removal depends on the gas present. Fiber bundles are used in order to eliminate the constriction resistance, so that the contact resistance is directly proportional to the specific film resistivity. The following properties were found to be affected by the ambient gases. (i) The average level of the contact resistance. (ii) The amplitude of the electric “noise.” (iii) The coefficient of friction. (iv) The difference between the static and the dynamic coefficients of friction in stick-slip motion. The results were found to be consistent with previous measurements in which the mechanism of forming wear particles was deduced from a wear chip analysis. Correspondingly they were interpreted in terms of the same wear model. This led to a further advance in the understanding of the interfacial processes accompanying sliding in this sample/substrate combination.


Author(s):  
Goutam Chandra Karar ◽  
Nipu Modak

The experimental investigation of reciprocating motion between the aluminum doped crumb rubber /epoxy composite and the steel ball has been carried out under Reciprocating Friction Tester, TR-282 to study the wear and coefficient of frictions using different normal loads (0.4Kg, 0.7Kgand1Kg), differentfrequencies (10Hz, 25Hz and 40Hz).The wear is a function of normal load, reciprocating frequency, reciprocating duration and the composition of the material. The percentage of aluminum presents in the composite changesbut the other components remain the same.The four types of composites are fabricated by compression molding process having 0%, 10%, 20% and 30% Al. The effect of different parameters such as normal load, reciprocating frequency and percentage of aluminum has been studied. It is observed that the wear and coefficient of friction is influenced by the parameters. The tendency of wear goes on decreasing with the increase of normal load and it is minimum for a composite having 10%aluminum at a normal load of 0.7Kg and then goes on increasing at higher loads for all types of composite due to the adhesive nature of the composite. The coefficient of friction goes on decreasing with increasing normal loads due to the formation of thin film as an effect of heat generation with normal load.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4217
Author(s):  
Üsame Ali Usca ◽  
Mahir Uzun ◽  
Mustafa Kuntoğlu ◽  
Serhat Şap ◽  
Khaled Giasin ◽  
...  

Tribological properties of engineering components are a key issue due to their effect on the operational performance factors such as wear, surface characteristics, service life and in situ behavior. Thus, for better component quality, process parameters have major importance, especially for metal matrix composites (MMCs), which are a special class of materials used in a wide range of engineering applications including but not limited to structural, automotive and aeronautics. This paper deals with the tribological behavior of Cu-B-CrC composites (Cu-main matrix, B-CrC-reinforcement by 0, 2.5, 5 and 7.5 wt.%). The tribological characteristics investigated in this study are the coefficient of friction, wear rate and weight loss. For this purpose, four levels of sliding distance (1000, 1500, 2000 and 2500 m) and four levels of applied load (10, 15, 20 and 25 N) were used. In addition, two levels of sliding velocity (1 and 1.5 m/s), two levels of sintering time (1 and 2 h) and two sintering temperatures (1000 and 1050 °C) were used. Taguchi’s L16 orthogonal array was used to statistically analyze the aforementioned input parameters and to determine their best levels which give the desired values for the analyzed tribological characteristics. The results were analyzed by statistical analysis, optimization and 3D surface plots. Accordingly, it was determined that the most effective factor for wear rate, weight loss and friction coefficients is the contribution rate. According to signal-to-noise ratios, optimum solutions can be sorted as: the highest levels of parameters except for applied load and reinforcement ratio (2500 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 0 wt.%) for wear rate, certain levels of all parameters (1000 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 2.5 wt.%) for weight loss and 1000 m, 15 N, 1 m/s, 1 h, 1000 °C and 0 wt.% for the coefficient of friction. The comprehensive analysis of findings has practical significance and provides valuable information for a composite material from the production phase to the actual working conditions.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1246
Author(s):  
Stefan Valkov ◽  
Dimitar Dechev ◽  
Nikolay Ivanov ◽  
Ruslan Bezdushnyi ◽  
Maria Ormanova ◽  
...  

In this study, we present the results of Young’s modulus and coefficient of friction (COF) of Ti–Ta surface alloys formed by electron-beam surface alloying by a scanning electron beam. Ta films were deposited on the top of Ti substrates, and the specimens were then electron-beam surface alloyed, where the beam power was varied from 750 to 1750 W. The structure of the samples was characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). Young’s modulus was studied by a nanoindentation test. The coefficient of friction was studied by a micromechanical wear experiment. It was found that at 750 W, the Ta film remained undissolved on the top of the Ti, and no alloyed zone was observed. By an increase in the beam power to 1250 and 1750 W, a distinguished alloyed zone is formed, where it is much thicker in the case of 1750 W. The structure of the obtained surface alloys is in the form of double-phase α’and β. In both surface alloys formed by a beam power of 1250 and 1750 W, respectively, Young’s modulus decreases about two times due to different reasons: in the case of alloying by 1250 W, the observed drop is attributed to the larger amount of the β phase, while at 1750 W is it due to the weaker binding forces between the atoms. The results obtained for the COF show that the formation of the Ti–Ta surface alloy on the top of Ti substrate leads to a decrease in the coefficient of friction, where the effect is more pronounced in the case of the formation of Ti–Ta surface alloys by a beam power of 1250 W.


2009 ◽  
Vol 35 (12) ◽  
pp. 2004 ◽  
Author(s):  
Jonathan Lee Bingham ◽  
Mariah R. Brown ◽  
Julian Ramsey Mellette

1966 ◽  
Vol 181 (1) ◽  
pp. 185-190 ◽  
Author(s):  
D. J. Lines ◽  
J. M. Lawrie ◽  
J. P. O'Donoghue

Although rotary shaft garter spring seals are widely used throughout industry, very little is known about the sealing mechanism of the lip-shaft interface. It is now generally accepted that some sort of fluid film separates the lip and the shaft. Previous workers have also postulated a relationship between the coefficient of friction and a non-dimensional hydrodynamic parameter, as in standard lubrication theory. This present paper clarifies this relationship, and shows that seals can also operate over the mixed friction, as well as the full film lubrication region. The results were obtained by accurate knowledge of the operating temperature under the sealing lip. Two types of surface thermocouple were developed to do this and these are described in full.


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