scholarly journals Investigation into the material properties of wooden composite structures with in-situ fibre reinforcement using additive manufacturing

2017 ◽  
Vol 138 ◽  
pp. 32-39 ◽  
Author(s):  
Kate Pitt ◽  
Omar Lopez-Botello ◽  
Austin D. Lafferty ◽  
Iain Todd ◽  
Kamran Mumtaz
Author(s):  
Mariona Heras Segura ◽  
Kumar Vikram Singh ◽  
Fazeel Khan

Variable performance characteristics in a multifunctional structure may be achieved by identifying suitable material candidates, and spatially varying, or grading, their material properties along the structures. Additive manufacturing (e.g. 3D printing) offers various possibilities to fabricate/manufacture such graded structures. The material properties of multifunctional composite structures, such as beams or plates, are often graded along their thickness (laminate/sandwich) or distributed in a material matrix (fibers/nanoparticles). In recent years, it has been demonstrated that by tailoring the materials in other directions (axially/radially), superior mechanical behavior and structural stability can be realized. In this research, the modeling and analyses of axially graded polymeric beams to maximize their vibration performance for a large bandwidth of frequencies and damping is presented. Polymeric materials have frequency and temperature dependent viscoelastic properties (complex modulus, glass transition temperature etc.) which can be leveraged for different applications. The goal is to spatially combine these materials such that desired longitudinal vibration characteristics (natural frequencies, damping and modes) can be achieved. To this end, the modeling for the free and forced vibration of beams with spatially varying properties, is carried out by a piecewise uniform continuous model. The spectral characteristics (natural frequency, damping ratios, and frequency response functions) of the axially graded beams are computed by solving associated transcendental eigenvalues problems. The parametric studies included the grading of polymers which are regularly used for additive manufacturing, such as ABS, PLA, etc. These results demonstrate that the response of the system can be manipulated by axial grading and optimal design/fabrication (3D printing) of multifunctional smart structures may be developed for vibration control applications.


Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 745 ◽  
Author(s):  
Uwe Reisgen ◽  
Rahul Sharma ◽  
Lukas Oster

Wire and arc additive manufacturing (WAAM) is one of the most promising technologies for large-scale 3D printing of metal parts. Besides the high deposition rates, one of the advantages of WAAM is the possibility of using in situ alloying to modify the chemical composition and therefore the material properties of the fabricated workpiece. This can be achieved by feeding multiple wires of different chemical compositions into the molten pool of the welding process and generating a new alloy during the manufacturing process itself. At present, the chemical composition is changed stepwise by keeping the wire feed speeds per layer constant. This article describes the possibilities of generating chemically graded structures by constantly alternating the wire feed speeds of a multiwire WAAM process. This enables the chemical composition to be smoothly changed during the printing process, and generating structures with highly complex material properties. Several material combinations for different possible applications were successfully tested. Furthermore, grading strategies to avoid negative influences of low-ductility intermetallic phases were examined. The results show that low-ductility phases may even have a beneficial influence on the fracture behavior if they are combined with ductile phases. Moreover, prospective possible applications are discussed.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2450
Author(s):  
Andreas Borowski ◽  
Christian Vogel ◽  
Thomas Behnisch ◽  
Vinzenz Geske ◽  
Maik Gude ◽  
...  

Continuous carbon fibre-reinforced thermoplastic composites have convincing anisotropic properties, which can be used to strengthen structural components in a local, variable and efficient way. In this study, an additive manufacturing (AM) process is introduced to fabricate in situ consolidated continuous fibre-reinforced polycarbonate. Specimens with three different nozzle temperatures were in situ consolidated and tested in a three-point bending test. Computed tomography (CT) is used for a detailed analysis of the local material structure and resulting material porosity, thus the results can be put into context with process parameters. In addition, a highly curved test structure was fabricated that demonstrates the limits of the process and dependent fibre strand folding behaviours. These experimental investigations present the potential and the challenges of additive manufacturing-based in situ consolidated continuous fibre-reinforced polycarbonate.


2021 ◽  
Vol 64 ◽  
pp. 972-981
Author(s):  
Daniel Kaczmarek ◽  
Daniel Walczyk ◽  
James Garofalo ◽  
Margaret Sobkowicz-Kline

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2350
Author(s):  
Jia Liu ◽  
Guiyun Tian ◽  
Bin Gao ◽  
Kun Zeng ◽  
Yongbing Xu ◽  
...  

Stress is the crucial factor of ferromagnetic material failure origin. However, the nondestructive test methods to analyze the ferromagnetic material properties’ inhomogeneity on the microscopic scale with stress have not been obtained so far. In this study, magnetic Barkhausen noise (MBN) signals on different silicon steel sheet locations under in situ tensile tests were detected by a high-spatial-resolution magnetic probe. The domain-wall (DW) motion, grain, and grain boundary were detected using a magneto-optical Kerr (MOKE) image. The time characteristic of DW motion and MBN signals on different locations was varied during elastic deformation. Therefore, a time-response histogram is proposed in this work to show different DW motions inside the grain and around the grain boundary under low tensile stress. In order to separate the variation of magnetic properties affected by the grain and grain boundary under low tensile stress corresponding to MBN excitation, time-division was carried out to extract the root-mean-square (RMS), mean, and peak in the optimized time interval. The time-response histogram of MBN evaluated the silicon steel sheet’s inhomogeneous material properties, and provided a theoretical and experimental reference for ferromagnetic material properties under stress.


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