Wall to liquid mass transport and diffusion controlled corrosion in fixed bed reactors

2014 ◽  
Vol 20 (5) ◽  
pp. 2650-2656
Author(s):  
M.H. Abdel-Aziz ◽  
M. Bassyouni ◽  
I.A.S. Mansour ◽  
A. Nagi
Author(s):  
Alberto Servia

Heterogeneous catalyst testing methodology at the lab scale must provide intrinsic kinetics data for reactor design purposes as well as the intrinsic activity ranking during catalyst screening in the field of refining and petrochemistry. The significant downscaling of the past century coupled with the increasingly active catalytic formulations may introduce considerable momentum, mass and heat effects in experiments at small scale. Catalyst dilution has emerged as one versatile and robust way to reduce the impact of momentum and heat effects on heterogeneous catalyst testing. This paper presents a methodology based on global phenomena and catalyst dilution modeling to assess and optimize reactor loading techniques for specific problems. More particularly, the aim is to provide catalysts developers and kinetics experts with concrete guidelines for intensifying gas-liquid mass transfer in lab gas–liquid fixed-bed reactors through catalyst dilution. The methodology is applied to the kinetics determination of the oil residue Hydrodemetallation (HDM) and to the screening of catalysts for benzene hydrogenation. Layered dilution, consisting on the split of the catalyst in two beds separated by an intermediate bed containing an inert material of the same size as the catalyst, poorly improves gas–liquid mass transfer. Uniform dilution, based on the direct mixture of catalyst and inert material of the same size, significantly enhances gas–liquid mass transfer as the reactant local consumption per reactor unit volume is strongly reduced. Combinations of both abovementioned dilution techniques can be used with fast and/or high stoichiometric factor chemical systems operated at conversions higher than 70%. A new criterion is proposed to calculate the minimum dilution factor to guarantee negligible gas–liquid mass transfer limitations as a function of conversion, external mass transfer and global pseudo second-order kinetics.


1990 ◽  
Vol 22 (1-2) ◽  
pp. 347-352 ◽  
Author(s):  
C. Paffoni ◽  
B. Védry ◽  
M. Gousailles

The Paris Metropolitan area, which contains over eight million inhabitants, has a daily output of about 3 M cu.meters of wastewater, the purification of which is achieved by SIAAP (Paris Metropolitan Area Sewage Service) in both Achères and Valenton plants. The carbon pollution is eliminated from over 2 M cu.m/day at Achères. In order to improve the quality of output water, its tertiary nitrification in fixed-bed reactors has been contemplated. The BIOFOR (Degremont) and BIOCARBONE (OTV) processes could be tested in semi-industrial pilot reactors at the CRITER research center of SIAAP. At a reference temperature of 13°C, the removed load is approximately 0.5 kg N NH4/m3.day. From a practical point of view, it may be asserted that in such operating conditions as should be at the Achères plant, one cubic meter of filter can handle the tertiary nitification of one cubic meter of purified water per hour at an effluent temperature of 13°C.


1995 ◽  
Vol 31 (9) ◽  
pp. 137-144 ◽  
Author(s):  
T. Miyahara ◽  
M. Takano ◽  
T. Noike

The relationship between the filter media and the behaviour of anaerobic bacteria was studied using anaerobic fixed-bed reactors. At an HRT of 48 hours, the number of suspended acidogenic bacteria was higher than those attached to the filter media. On the other hand, the number of attached methanogenic bacteria was more than ten times as higher than that of suspended ones. The numbers of suspended and deposited acidogenic and methanogenic bacteria in the reactor operated at an HRT of 3 hours were almost the same as those in the reactor operated at an HRT of 48 hours. Accumulation of attached bacteria was promoted by decreasing the HRT of the reactor. The number of acidogenic bacteria in the reactor packed sparsely with the filter media was higher than that in the closely packed reactor. The number of methanogenic bacteria in the sparsely packed reactor was lower than that in the closely packed reactor.


1999 ◽  
Vol 39 (4) ◽  
pp. 85-92 ◽  
Author(s):  
J. Behrendt

A mathematical model for nitrification in an aerated fixed bed reactor has been developed. This model is based on material balances in the bulk liquid, gas phase and in the biofilm area. The fixed bed is divided into a number of cells according to the reduced remixing behaviour. A fixed bed cell consists of 4 compartments: the support, the gas phase, the bulk liquid phase and the stagnant volume containing the biofilm. In the stagnant volume the biological transmutation of the ammonia is located. The transport phenomena are modelled with mass transfer formulations so that the balances could be formulated as an initial value problem. The results of the simulation and experiments are compared.


2020 ◽  
Vol 5 ◽  
pp. 100057 ◽  
Author(s):  
E.M. Moghaddam ◽  
E.A. Foumeny ◽  
A.I. Stankiewicz ◽  
J.T. Padding

Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 689
Author(s):  
Thomas Eppinger ◽  
Nico Jurtz ◽  
Matthias Kraume

Fixed bed reactors are widely used in the chemical, nuclear and process industry. Due to the solid particle arrangement and its resulting non-homogeneous radial void fraction distribution, the heat transfer of this reactor type is inhibited, especially for fixed bed reactors with a small tube to particle diameter ratio. This work shows that, based on three-dimensional particle-resolved discrete element method (DEM) computational fluid dynamics (CFD) simulations, it is possible to reduce the maldistribution of mono-dispersed spherical particles near the reactor wall by the use of macroscopic wall structures. As a result, the lateral convection is significantly increased leading to a better radial heat transfer. This is investigated for different macroscopic wall structures, different air flow rates (Reynolds number Re = 16 ...16,000) and a variation of tube to particle diameter ratios (2.8, 4.8, 6.8, 8.8). An increase of the radial velocity of up to 40%, a reduction of the thermal entry length of 66% and an overall heat transfer increase of up to 120% are found.


Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 677
Author(s):  
Muhammad Tahir Khan ◽  
Johannes Krümpel ◽  
Dominik Wüst ◽  
Andreas Lemmer

Production of bio-based materials in biorefineries is coupled with the generation of organic-rich process-wastewater that requires further management. Anaerobic technologies can be employed as a tool for the rectification of such hazardous by-products. Therefore, 5-hydroxymethylfurfural process-wastewater and its components were investigated for their biodegradability in a continuous anaerobic process. The test components included 5-hydroxymethylfurfural, furfural, levulinic acid, and the full process-wastewater. Each component was injected individually into a continuously operating anaerobic filter at a concentration of 0.5 gCOD. On the basis of large discrepancies within the replicates for each component, we classified their degradation into the categories of “delayed”, “retarded”, and “inhibitory”. Inhibitory represented the replicates for all the test components that hampered the process. For the retarded degradation, their mean methane yield per 0.5 gCOD was between 21.31 ± 13.04 mL and 28.98 ± 25.38 mL. Delayed digestion was considered adequate for further assessments in which the order of conversion to methane according to specific methane yield for each component from highest to lowest was as follows: levulinic acid > furfural > 5-hydroxymethylfurfural > process-wastewater. Disparities and inconsistencies in the degradation of process-wastewater and its components can compromise process stability as a whole. Hence, the provision of energy with such feedstock is questionable.


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