scholarly journals Compressive responses of snap-fit Ti-6Al-4V octet-truss lattices in structure’s stiffest direction

2021 ◽  
pp. 109923
Author(s):  
Liang Dong
Keyword(s):  
Author(s):  
Yifan Li ◽  
Huaiyuan Gu ◽  
Martyn Pavier ◽  
Harry Coules

Octet-truss lattice structures can be used for lightweight structural applications due to their high strength-to-density ratio. In this research, octet-truss lattice specimens were fabricated by stereolithography additive manufacturing with a photopolymer resin. The mechanical properties of this structure have been examined in three orthogonal orientations under the compressive load. Detailed comparison and description were carried out on deformation mechanisms and failure modes in different lattice orientations. Finite element models using both beam elements and three-dimensional solid elements were used to simulate the compressive response of this structure. Both the load reaction and collapse modes obtained in simulations were compared with test results. Our results indicate that three-dimensional continuum element models are required to accurately capture the behaviour of real trusses, taking into account the effects of finite-sized beams and joints.


Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.


Author(s):  
M. Carraturo ◽  
G. Alaimo ◽  
S. Marconi ◽  
E. Negrello ◽  
E. Sgambitterra ◽  
...  

AbstractAdditive manufacturing (AM), and in particular selective laser melting (SLM) technology, allows to produce structural components made of lattice structures. These kinds of structures have received a lot of research attention over recent years due to their capacity to generate easy-to-manufacture and lightweight components with enhanced mechanical properties. Despite a large amount of work available in the literature, the prediction of the mechanical behavior of lattice structures is still an open issue for researchers. Numerical simulations can help to better understand the mechanical behavior of such a kind of structure without undergoing long and expensive experimental campaigns. In this work, we compare numerical and experimental results of a uniaxial tensile test for stainless steel 316L octet-truss lattice specimen. Numerical simulations are based on both the nominal as-designed geometry and the as-build geometry obtained through the analysis of µ-CT images. We find that the use of the as-build geometry is fundamental for an accurate prediction of the mechanical behavior of lattice structures.


2020 ◽  
Vol 11 (4) ◽  
pp. 535-545
Author(s):  
Asliah Seharing ◽  
Abdul Hadi Azman ◽  
Shahrum Abdullah

PurposeThe objective of this paper is to identify suitable lattice structure patterns for the design of porous bone implants manufactured using additive manufacturing.Design/methodology/approachThe study serves to compare and analyse the mechanical behaviours between cubic and octet-truss gradient lattice structures. The method used was uniaxial compression simulations using finite element analysis to identify the translational displacements.FindingsFrom the simulation results, in comparison to the cubic lattice structure, the octet-truss lattice structure showed a significant difference in mechanical behaviour. In the same design space, the translational displacement for both lattice structures increased as the relative density decreased. Apart from the relative density, the microarchitecture of the lattice structure also influenced the mechanical behaviour of the gradient lattice structure.Research limitations/implicationsGradient lattice structures are suitable for bone implant applications because of the variation of pore sizes that mimic the natural bone structures. The complex geometry that gradient lattice structures possess can be manufactured using additive manufacturing technology.Originality/valueThe results demonstrated that the cubic gradient lattice structure has the best mechanical behaviour for bone implants with appropriate relative density and pore size.


Author(s):  
Mohamed Abdelhamid ◽  
Aleksander Czekanski

A continuum-based model is developed for the octet-truss unit cell in order to describe the effective mechanical properties (elastic modulus) of the lattice structure. This model is to include different geometric parameters that impact the structural effects; these parameters are: lattice angle, loading direction, thickness to diameter ratio, diameter to length ratio, and ellipticity. All these geometric parameters are included in the stiffness matrix, and the impact of each parameter on the stiffness tensor is investigated. Specifically, the effect of the lattice angle on the elastic moduli is discussed, and the loading direction of the highest elastic modulus is investigated for different lattice angles. Furthermore, the Gurtin-Murdoch model of surface elasticity is used to include the size effect in the stiffness tensor, as well as anisotropy of this model is investigated.


2017 ◽  
Vol 1142 ◽  
pp. 245-249 ◽  
Author(s):  
Anil Saigal ◽  
John Tumbleston

In the rapidly growing field of additive manufacturing (AM), the focus in recent years has shifted from prototyping to manufacturing fully functional, ultralight, ultrastiff end-use parts. This research investigates the stress-strain behavior of an octahedral-and octet-truss lattice structured polyacrylate fabricated using Continuous Liquid Interface Production (CLIP) technology based on 3D printing and additive manufacturing processes. Continuous Liquid Interface Production (CLIP) is a breakthrough technology that grows parts instead of printing them layer by layer. Lattice structures such as the octahedral-and octet-truss lattice have recently attracted a lot of attention since they are often structurally more efficient than foams of a similar density made from the same material, and the ease with which these structures can now be produced using 3D printing and additive manufacturing. This research investigates the stress-strain behavior under compression of an octahedral-and octet-truss lattice structured polyacrylate fabricated using CLIP technology


2019 ◽  
Vol 87 (3) ◽  
Author(s):  
Wen Luo ◽  
Zdeněk P. Bažant

Abstract The fishnet probabilistic model was recently developed to characterize the strength distribution of nacre-like biomimetic materials. It reveals that the unique fishnet-like connectivity of the material microstructure brings about enormous safety gain at the extremely low failure probability level of one out of a million, desired for engineering structures. The gist of the theory is that the material microstructure plays a determining role in its failure probability tail. Therefore, a carefully designed connectivity for a material microstructure not only enhances its mean strength but also significantly reduces its marginal failure risk. Here, we first show that the initially introduced series expansion and the newer formulation based on order statistics are, in the fishnet model, essentially equivalent. From that we develop a neat general form of the fishnet statistics. Then, we extend our theoretical approach to the strength distributions of architected nanomaterials such as the printed octet-truss carbon nanolattices, as well as to quasibrittle particulate composites such as concrete, and formulate a unified general fishnet statistics. We demonstrate that the octet-truss system can be physically seen and statistically treated as a union of three fishnets with three mutually orthogonal orientations. We show that the three-dimensional assembly of fishnets further enhances the tail strength at the 10−6 probability quantile, compared to two-dimensional (2D) fishnet statistics. We compare the performance of different statistical strength models by fitting of the simulated and experimental histograms data for the octet-truss nanolattice. Finally, we argue that, at the extreme lower tail of failure probability, quasibrittle materials such as concrete or fiber composites should partially exhibit the fishnet-type statistical behavior.


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