Sand erosion resistance improvement and damage mechanism of TiAlN coating via the bias-graded voltage in FCVA deposition

2019 ◽  
Vol 378 ◽  
pp. 125009 ◽  
Author(s):  
Xin Cao ◽  
Weifeng He ◽  
Guangyu He ◽  
Bin Liao ◽  
Honghong Zhang ◽  
...  
2010 ◽  
Vol 150-151 ◽  
pp. 51-55 ◽  
Author(s):  
Jun Du ◽  
Ping Zhang ◽  
Jun Jun Zhao ◽  
Zhi Hai Cai

Titanium alloys are susceptible to sand erosion, hard zirconium nitride coatings have been deposited onto titanium alloys by Physical vapor deposition (PVD) in order to improve erosion resistance. Al and Cu were added into ZrN coatings to strength and toughing the coating. The microstructure and mechanical properties of ZrAlCuN coating were studied. Erosion tests were conducted to evaluate anti-erosion ability. Erosion rates were measured and characteristic damage features were identified on the surface of eroded specimens. The mechanisms of erosion are discussed in order to explain the promising performance of materials in erosive conditions. It was found that there is an significant increase of erosion resistance because of the increase of hardness and toughness.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Xianhua Yao ◽  
Min Zhang ◽  
Junfeng Guan ◽  
Lielie Li ◽  
Weifeng Bai ◽  
...  

This study aims to investigate the effects of two freeze–thaw environments (i.e., maintenance freeze-thaw (MFT) environment and immersion freeze-thaw (IFT) environment) on the durability performance, deterioration rules, and mechanisms of concrete. In MFT, the concrete specimens were firstly cured in the standard curing environment (temperature, 20 ± 3, humidity, not less than 95%, and ages, 28 d) and then were carried out in freeze–thaw environment, while in IFT, the concrete specimens were firstly cured in the salt (NaHCO3, NaCl, and Na2SO4) immersion environment for 90 d and then were carried out in freeze–thaw environment. In this study, the damage features, relative dynamic elastic modulus, mass changes, and erosion-resistance coefficient of concrete have been measured. Thereafter, using the scanning electron microscopy (SEM) and the mercury intrusion porosimetry (MIP), the air-void structure parameters and the microstructures have been measured, respectively. The results show that the relative dynamic elastic modulus and the erosion-resistance coefficient of the compressive strength of the concrete in the IFT environment are, respectively, 14.3% and 21.0% higher than those of the concrete in the MFT environment. In addition, the results of the microstructure analyses show that the corrosion damages of the concrete are mainly caused by the combined action of the corrosion products of ettringite and freeze–thaw environment. However, the damage to the concrete in the MFT environment is more serious than that in the IFT environment. The results of the MIP analysis show that the harmful pore value for the concrete in the MFT environment is almost two times larger than that for the concrete in the IFT environment.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1631
Author(s):  
Jingtao Zhao ◽  
Zongming Jiang ◽  
Jingwen Zhu ◽  
Junjia Zhang ◽  
Yinglong Li

Al and Al-5Ti alloys were manufactured by an ultrasonic casting method with a new device, and their ultrasonic cavitation erosion behaviors of Al and Al-5Ti alloys in the distilled water were clarified. The damage mechanism was analyzed by macro photograph, scanning electronic micrograph and three-dimensional morphology, and the results demonstrate that Al-5Ti alloys have better cavitation erosion resistance than Al in terms of the mass loss and the surface damage. The deformation mechanism of Al and Al-5Ti alloys under cavitation erosion is mainly dislocation slip, and the Al3Ti phase enhances the cavitation erosion resistance of Al-5Ti alloys. In addition, the maximum depth of cavitation pits in the Al-5Ti sample is less than that in the Al sample for 31.3%.


Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2453
Author(s):  
Mei Fang ◽  
Na Zhang ◽  
Ming Huang ◽  
Bo Lu ◽  
Khalid Lamnawar ◽  
...  

Carbon fiber reinforced polycarbonate (CF/PC) composites have attracted attention for their excellent performances. However, their performances are greatly affected by environmental factors. In this work, the composites were exposed to hydrothermal aging to investigate the effects of a hot and humid environment. The mechanical properties of CF/PC composites with different aging times (0, 7, 14, 21, 28, 35, and 42 days) were analyzed. It was demonstrated that the storage modulus of CF/PC composites with hot water aged for seven days has the highest value in this sampling period and frequency. Through the solid particle erosion experiment, it was found that the hydrothermal aging causes the deviation of the maximum erosion angle of composites, indicating the composites underwent ductile–brittle transformation. Furthermore, the crack and cavity resulting from the absorption of water was observed via the scanning electron microscope (SEM). This suggested that the hydrothermal aging leads to the plasticization and degradation of CF/PC composites, resulting in a reduction of corrosion resistance.


Coatings ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 992
Author(s):  
Kenji Yamamoto ◽  
Yuuya Tatsuhira ◽  
Yoshiro Iwai

TiAlN coatings with different Al ratios were deposited by the cathodic arc ion plating (AIP) method, and the relationship between solid particle erosion resistance and structural, mechanical properties was investigated by a micro slurry-jet erosion (MSE) test. The crystal structure of TiAlN coating changes depending on the Al ratio. The coating shows a B1 single cubic phase between the Al ratio of 0 and 0.58; above this ratio, formation of a B4 hexagonal phase is observed. The mechanical properties such as hardness and Young’s modulus of the TiAlN coating also depend on the Al ratio and the crystal structure. The erosion rate decreases by increasing the Al ratio up to 0.58, as the coating is a cubic single phase. The TiAlN coating shows the lowest erosion rate at an Al ratio of 0.58. The erosion rate increases drastically as the crystalline phase changes from the B1 cubic to B4 hexagonal phase at the Al ratio of more than 0.58. The change in erosion rate is also discussed in connection with mechanical properties such as erodent particle hardness to coating hardness ratio and coating hardness to Young’s modulus ratio.


Coatings ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 821 ◽  
Author(s):  
Guangyu He ◽  
Danyang Sun ◽  
Jiao Chen ◽  
Xiao Han ◽  
Zhaolu Zhang ◽  
...  

Sand erosion has always been a key threat to the performance and service life of aero-engines. The compressor, the key component installed at the front of the aero-engine, suffers the most from sand erosion, especially compressors serving in deserts. Ceramic hard coating is a traditional way to improve the hardness and wear resistance of cutting and grinding tools. It may also be used to improve the erosion resistance of aero- engine compressor. However, the mechanism of erosion damage is complicated, which may include wear, secondary erosion, anisotropic erosion, impact, and fatigue. Recent research discovered the major problems with ceramic hard coating on aero-engine compressors. In this paper, these following problems are discussed: the design of coating material and structure, the preparation method and technology, the effects of droplets and clusters of coating surface, microstructure and characteristics of interface. The review of the major problems and possible solutions discussed in this paper may contribute to the future research on erosion coating theoretically and practically.


2017 ◽  
Vol 37 (6) ◽  
pp. 1878-1885 ◽  
Author(s):  
Dan Zhang ◽  
Eusebio Cabrera ◽  
Yanan Zhao ◽  
Ziwei Zhao ◽  
Jose M. Castro ◽  
...  

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