Performances of HSK Tool Interfaces under High Rotational Speed

CIRP Annals ◽  
2001 ◽  
Vol 50 (1) ◽  
pp. 281-284 ◽  
Author(s):  
T. Aoyama ◽  
I. Inasaki
Keyword(s):  
Rotational Speed ◽  
High Rotational Speed

The Coupling Characteristic of HSK Tool-Holder/Spindle Interface for High-Speed NC Machine Tool

2014 ◽  
Vol 590 ◽  
pp. 121-125 ◽  
Author(s):  
Wen Kai Jie ◽  
Jian Chen ◽  
Deng Sheng Zheng ◽  
Gui Cheng Wang
Keyword(s):  
Machine Tool ◽  
Rotational Speed ◽  
High Speed ◽  
Nonlinear Finite Element Method ◽  
High Rotational Speed ◽  
Tool Holder ◽  
Nc Machine Tool ◽  
Machine Tool Accuracy ◽  
Nc Machine ◽  
Coupling Characteristic

The coupling characteristic of the tool-holder/spindle interface in high speed NC machine has significant influence on machine tool accuracy and process stability. With the example of HSK-E63, based on nonlinear finite element method (FEM), the coupling characteristic of the tool-holder/spindle interface under high rotational speed was investigated, the influence of interference, clamping force and rotational speed on the contact stress and the sectional area of clearance were discussed in detail. The results can be used as theoretical consideration to design and optimize the high speed tool-holder/spindle interface.

scholarly journals Investigations of Inducers Operating With High Rotational Speed

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Björn Gwiasda ◽  
Matthias Mohr ◽  
Martin Böhle
Keyword(s):  
Rotational Speed ◽  
Test Bench ◽  
Pressure Rise ◽  
Working Fluid ◽  
Cfd Simulations ◽  
High Rotational Speed ◽  
Rotating Speed ◽  
Performance Pressure ◽  
Computational Fluid Dynamics Cfd ◽  
Suction Performance

Suction performance, pressure rise, and efficiency for four different inducers are examined with computational fluid dynamics (CFD) simulations and experiments performed with 18,000 rpm and 24,000 rpm. The studies originate from a research project that includes the construction of a new test bench in order to judge the design of the different inducers. This test bench allows to conduct experiments with a rotational speed of up to 40,000 rpm and high pressure ranges from 0.1 bar to 40 bar with water as working fluid. Experimental results are used to evaluate the accuracy of the simulations and to gain a better understanding of the design parameter. The influence of increasing the rotating speed from 18,000 rpm to 24,000 rpm on the performance is also shown.

scholarly journals Turbomachine Design for Supercritical Carbon Dioxide Within the sCO2-HeRo.eu Project

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Alexander Hacks ◽  
Sebastian Schuster ◽  
Hans Josef Dohmen ◽  
Friedrich-Karl Benra ◽  
Dieter Brillert
Keyword(s):  
Rotational Speed ◽  
Mechanical Design ◽  
Integrated Design ◽  
Mechanical Analysis ◽  
High Rotational Speed ◽  
Through Flow ◽  
Compressor Impeller ◽  
Final Design ◽  
Manufacturing Techniques ◽  
Future Work

The paper aims to give an overview over the keystones of design of the turbomachine for a supercritical CO2 (sCO2) Brayton cycle. The described turbomachine is developed as part of a demonstration cycle on a laboratory scale with a low through flow. Therefore, the turbomachine is small and operates at high rotational speed. To give an overview on the development, the paper is divided into two parts regarding the aerodynamic and mechanical design. The aerodynamic design includes a detailed description on the steps from choosing an appropriate rotational speed to the design of the compressor impeller. For setting the rotational speed, the expected high windage losses are evaluated considering the reachable efficiencies of the compressor. The final impeller design includes a description of the blading development together with the final geometry parameters and calculated performance. The mechanical analysis shows the important considerations for building a turbomachine with integrated design of the three major components: turbine, alternator, and compressor (TAC). It includes different manufacturing techniques of the impellers, the bearing strategy, the sealing components, and the cooling of the generator utilizing the compressor leakage. Concluding the final design of the TAC is shown and future work on the machine is introduced.

Criteria for the Stability Limit Prediction of High Speed Centrifugal Compressors With Vaneless Diffuser: Part I — Flow Structure Analysis

2020 ◽  
Author(s):  
Carlo Cravero ◽  
Davide Marsano
Keyword(s):  
Rotational Speed ◽  
High Speed ◽  
Stability Limit ◽  
Vaneless Diffuser ◽  
Centrifugal Compressors ◽  
Vaned Diffuser ◽  
High Rotational Speed ◽  
Lower Accuracy ◽  
The Stability ◽  
Computational Resources

Abstract High-speed centrifugal compressor requirements include a wide operating range between choking and stall especially for turbocharging applications. The prediction of the stability limit at different speeds is still challenging. In literature, several studies have been published on the phenomena that trigger the compressor instability. However, a comprehensive analysis of criteria that can be used in the first steps of centrifugal compressors design to predict the stability limit is still missing. In previous work the authors have already presented a criterion, so called “Stability Parameter”, to predict the surge line of centrifugal compressors based on a simplified CFD approach that does not require excessive computational resources and that can be efficiently used in the preliminary design phases. The above methodology has demonstrated its accuracy for centrifugal compressors with vaned diffuser, but a lower accuracy has been detected for vaneless diffusers. Before proceeding to identify additional criteria focused on compressors with vaneless diffuser, an in-depth fluid dynamics analysis has been necessary. This analysis has been also carried out through fully 3D unsteady simulations to allow identifying the real phenomena linked to the trigger of the instability of centrifugal compressors. It has been found how these phenomena are strongly related to the rotational speed, in particular have been shown the key role of the volute at high rotational speed.

scholarly journals Combinatory Attitude Determination Method for High Rotational Speed Rigid-Body Aircraft

2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Liangliang An ◽  
Liangming Wang ◽  
Ning Liu ◽  
Jian Fu
Keyword(s):  
Rigid Body ◽  
Rotational Speed ◽  
Attitude Determination ◽  
Unscented Kalman Filter ◽  
The State ◽  
Determination Method ◽  
State Equations ◽  
High Rotational Speed ◽  
Motion Equations ◽  
Accuracy Measurement

In this paper, we present a novel multisensor combinatory attitude determination method that enables high-accuracy measurement of the attitude of a high rotational speed rigid-body aircraft. We analyze the external moments of the aircraft during flight and develop the method using theoretical deductions based on the motion equations of a rigid body rotating around the centroid. The proposed method fuses the data measured from GPS, gyrometer, and magnetometer and uses the improved unscented Kalman filter (UKF) algorithm to perform filtering. First, appropriate assumptions and simplifying approximations are made for around-centroid motion equations of a rigid body according to the motion characteristics of the high rotational speed aircraft. Using these assumptions and approximations, the constraint equations between the Euler attitude angles and flight-path angle, trajectory deflection angle are derived to serve as the state equation. Second, the roll angle with error is calculated using the geomagnetic field model and the geomagnetic intensity measured by a three-axis magnetometer and then fused with the angular velocity information obtained from the gyroscope for constructing the measurement equations. Finally, the state equations are discretized using the Runge–Kutta method during the UKF prediction stage, improving the prediction accuracy. Simulation results show that the proposed method can effectively determine the attitude information of the high rotational speed aircraft, achieving high level of reliability and accuracy thanks to the combination of information from GPS, gyroscope, and magnetometer.

Excitation of Blade Vibration due to Surge of Centrifugal Compressors

1992 ◽  
Author(s):  
D. Jin ◽  
U. Haupt ◽  
H. Hasemann ◽  
M. Rautenberg
Keyword(s):  
Centrifugal Compressor ◽  
Rotational Speed ◽  
High Performance ◽  
Dynamic Pressure ◽  
Rotating Stall ◽  
Blade Vibration ◽  
High Rotational Speed ◽  
Blade Thickness ◽  
Periodic Pressure ◽  
Compressor Surge

Centrifugal compressor surge at high rotational speed and reduced blade thickness can produce dangerous excitation effects which have numerous resulted in problems in the past. This paper presents an investigation of blade excitation during surge in a high performance single stage centrifugal compressor with various impeller and diffuser geometry. The blade vibration was measured using blade mounted strain gages. The flow characteristics during surge as the cause of blade excitation were simultaneously determined by fast response dynamic pressure transducers. The experiments have been performed using a radial and a backswept impeller, as well as a vanless and vaned diffusers. The rotational speed of the compressor was varied from 5,000 to 14,500 rpm. The characteristics of unsteady flow during surge, such as, the flow pattern of rotating stall and the non-periodic pressure fluctuation during surge were studied in detail. The experimental results demonstrated that, in addition to the excitation of rotating stall during surge, strong non-periodic pressure fluctuations at the beginning and the end of the surge induced dangerous blade excitations in all compressor configurations. The maximum strain values of blade vibration for all compressor versions at different rotational speeds of the compressor were measured to estimate the danger of blade excitation during surge. The results showed that the blade excitation during compressor surge with vaned diffusers is stronger than the excitation with a vanless diffuser and that the blade excitation with a radial impeller is stronger than the excitation with a backswept impeller.

scholarly journals New Start-up Method for a Closed-Cycle Compression System with Gas Bearings and Its Characteristics

2020 ◽  
Vol 33 (1) ◽  
Author(s):  
Huaqi Lian ◽  
Hong Wu ◽  
Yulong Li ◽  
Chengjun Rong
Keyword(s):  
Rotational Speed ◽  
Load Capacity ◽  
Initial Pressure ◽  
Frictional Resistance ◽  
Closed Cycle ◽  
High Rotational Speed ◽  
Compression System ◽  
Gas Bearings ◽  
Start Up ◽  
Working Medium

AbstractGas bearings, which have the advantages of low frictional resistance and power loss, high rotational speed and high temperature operation, and long life, are more suitable than are traditional liquid lubricated bearings because of their high precision, high rotational speed, and special condition support. However, the problem of starting a closed-cycle compression system with gas bearings still needs to be solved for practical application. Thus, a new start-up method for a closed-cycle compression system with aerostatic gas bearings is proposed in this paper. Further, this paper presents a numerical simulation and experimental investigation of the method’s feasibility and characteristics during the start-up process when the gas tank’s initial pressure is fixed. The results show that the gas tank volume is approximately directly proportional to the start-up time allowable, and a gas tank volume sufficiently small, which not only ensures the feasibility of start-up, but also affects other components only slightly, can be obtained. A perfect combination of radial and axial loads also can be achieved to make the start-up time allowable as long as possible. R134a is a better choice for the working medium than is air, as the start-up time allowable is longer, which leads to a smaller gas tank. This research proposes a new start-up method for a closed-cycle compression system with aerostatic gas bearings which has sufficient load capacity to support system during the start-up method.

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