scholarly journals Turbomachine Design for Supercritical Carbon Dioxide Within the sCO2-HeRo.eu Project

Author(s):  
Alexander Hacks ◽  
Sebastian Schuster ◽  
Hans Josef Dohmen ◽  
Friedrich-Karl Benra ◽  
Dieter Brillert

The paper aims to give an overview over the keystones of design of the turbomachine for a supercritical CO2 (sCO2) Brayton cycle. The described turbomachine is developed as part of a demonstration cycle on a laboratory scale with a low through flow. Therefore, the turbomachine is small and operates at high rotational speed. To give an overview on the development, the paper is divided into two parts regarding the aerodynamic and mechanical design. The aerodynamic design includes a detailed description on the steps from choosing an appropriate rotational speed to the design of the compressor impeller. For setting the rotational speed, the expected high windage losses are evaluated considering the reachable efficiencies of the compressor. The final impeller design includes a description of the blading development together with the final geometry parameters and calculated performance. The mechanical analysis shows the important considerations for building a turbomachine with integrated design of the three major components: turbine, alternator, and compressor (TAC). It includes different manufacturing techniques of the impellers, the bearing strategy, the sealing components, and the cooling of the generator utilizing the compressor leakage. Concluding the final design of the TAC is shown and future work on the machine is introduced.

Author(s):  
Alexander Hacks ◽  
Sebastian Schuster ◽  
Hans Josef Dohmen ◽  
Friedrich-Karl Benra ◽  
Dieter Brillert

The paper aims to give an overview over the keystones of design of the turbomachine for a supercritical CO2 (sCO2) Brayton cycle. The described turbomachine is developed as part of a demonstration cycle on a laboratory scale with a low through flow. Therefore the turbomachine is small and operates at high rotational speed. To give an overview on the development the paper is divided into two parts regarding the aerodynamic and mechanical design. The aerodynamic design includes a detailed description on the steps from choosing an appropriate rotational speed to the design of the compressor impeller. For setting the rotational speed the expected high windage losses are evaluated considering the reachable efficiencies of the compressor. The final impeller design includes a description of the blading development together with the final geometry parameters and calculated performance. The mechanical analysis shows the important considerations for building a turbomachine with integrated design of the three major components turbine, alternator and compressor (TAC). It includes different manufacturing techniques of the impellers, the bearing strategy, the sealing components and the cooling of the generator utilising the compressor leakage. Concluding the final design of the TAC is shown and future work on the machine is introduced.


2013 ◽  
Vol 284-287 ◽  
pp. 629-633
Author(s):  
Yi Chang Wu ◽  
Chia Ho Cheng

The purpose of this paper is to develop a novel three-speed geared motor that integrates a basic epicyclic-type gear train with an exterior-rotor brushless DC (BLDC) motor to form a compact structural assembly. Unlike existing gear motors, the proposed device provides three speed ratios including an under drive, a direct drive, and an over drive, and is operated with a single clutch-to-clutch shaft. It provides a wider speed range than the traditional geared motor. Such an integrated design can be appropriately employed in high driving torque and low rotational speed applications or high rotational speed and low driving torque applications.


Multidisciplinary design optimization (MDO) is widely employed to enhance turbomachinery components efficiency. The aim of this work is to describe a complete tool for the aero-mechanical design of a radial inflow turbine and a centrifugal compressor. The high rotational speed of such machines and the high exhaust gas temperature (for the turbine) exposes blades to really high stresses and therefore the aerodynamics design has to be coupled with the mechanical one through an integrated procedure. This approach employs a fully 3D Reynolds Averaged Navier-Stokes (RANS) solver for the aerodynamics and an open source Finite Element Analysis ( ) solver for the mechanical integrity assessment.Due to the high computational cost of both these two solvers, a metamodel, such as an artificial neural network, is employed to speed up the process. The interaction between two codes, the mesh generation and the post processing of the results are achieved via in-house developed scripting modules. The obtained results are widely presented and discussed.


CIRP Annals ◽  
2001 ◽  
Vol 50 (1) ◽  
pp. 281-284 ◽  
Author(s):  
T. Aoyama ◽  
I. Inasaki

2014 ◽  
Vol 590 ◽  
pp. 121-125 ◽  
Author(s):  
Wen Kai Jie ◽  
Jian Chen ◽  
Deng Sheng Zheng ◽  
Gui Cheng Wang

The coupling characteristic of the tool-holder/spindle interface in high speed NC machine has significant influence on machine tool accuracy and process stability. With the example of HSK-E63, based on nonlinear finite element method (FEM), the coupling characteristic of the tool-holder/spindle interface under high rotational speed was investigated, the influence of interference, clamping force and rotational speed on the contact stress and the sectional area of clearance were discussed in detail. The results can be used as theoretical consideration to design and optimize the high speed tool-holder/spindle interface.


2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Björn Gwiasda ◽  
Matthias Mohr ◽  
Martin Böhle

Suction performance, pressure rise, and efficiency for four different inducers are examined with computational fluid dynamics (CFD) simulations and experiments performed with 18,000 rpm and 24,000 rpm. The studies originate from a research project that includes the construction of a new test bench in order to judge the design of the different inducers. This test bench allows to conduct experiments with a rotational speed of up to 40,000 rpm and high pressure ranges from 0.1 bar to 40 bar with water as working fluid. Experimental results are used to evaluate the accuracy of the simulations and to gain a better understanding of the design parameter. The influence of increasing the rotating speed from 18,000 rpm to 24,000 rpm on the performance is also shown.


Author(s):  
Carlo Cravero ◽  
Davide Marsano

Abstract High-speed centrifugal compressor requirements include a wide operating range between choking and stall especially for turbocharging applications. The prediction of the stability limit at different speeds is still challenging. In literature, several studies have been published on the phenomena that trigger the compressor instability. However, a comprehensive analysis of criteria that can be used in the first steps of centrifugal compressors design to predict the stability limit is still missing. In previous work the authors have already presented a criterion, so called “Stability Parameter”, to predict the surge line of centrifugal compressors based on a simplified CFD approach that does not require excessive computational resources and that can be efficiently used in the preliminary design phases. The above methodology has demonstrated its accuracy for centrifugal compressors with vaned diffuser, but a lower accuracy has been detected for vaneless diffusers. Before proceeding to identify additional criteria focused on compressors with vaneless diffuser, an in-depth fluid dynamics analysis has been necessary. This analysis has been also carried out through fully 3D unsteady simulations to allow identifying the real phenomena linked to the trigger of the instability of centrifugal compressors. It has been found how these phenomena are strongly related to the rotational speed, in particular have been shown the key role of the volute at high rotational speed.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Liangliang An ◽  
Liangming Wang ◽  
Ning Liu ◽  
Jian Fu

In this paper, we present a novel multisensor combinatory attitude determination method that enables high-accuracy measurement of the attitude of a high rotational speed rigid-body aircraft. We analyze the external moments of the aircraft during flight and develop the method using theoretical deductions based on the motion equations of a rigid body rotating around the centroid. The proposed method fuses the data measured from GPS, gyrometer, and magnetometer and uses the improved unscented Kalman filter (UKF) algorithm to perform filtering. First, appropriate assumptions and simplifying approximations are made for around-centroid motion equations of a rigid body according to the motion characteristics of the high rotational speed aircraft. Using these assumptions and approximations, the constraint equations between the Euler attitude angles and flight-path angle, trajectory deflection angle are derived to serve as the state equation. Second, the roll angle with error is calculated using the geomagnetic field model and the geomagnetic intensity measured by a three-axis magnetometer and then fused with the angular velocity information obtained from the gyroscope for constructing the measurement equations. Finally, the state equations are discretized using the Runge–Kutta method during the UKF prediction stage, improving the prediction accuracy. Simulation results show that the proposed method can effectively determine the attitude information of the high rotational speed aircraft, achieving high level of reliability and accuracy thanks to the combination of information from GPS, gyroscope, and magnetometer.


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