Aerodynamic and Thermodynamic Effects of Coolant Injection on Axial Compressors

1963 ◽  
Vol 14 (4) ◽  
pp. 331-348 ◽  
Author(s):  
P. G. Hill

SummaryA study has been made of the effects of inlet coolant injection upon axial compressor performance, using the results of tests on turboshaft engines. It is shown that evaporation of the coolant changes the stage work distribution as well as the ideal compression work and that these effects may be estimated by elementary thermodynamic methods. Simplified prediction procedures are suggested and compared with experimental results.

1998 ◽  
Vol 120 (2) ◽  
pp. 256-261 ◽  
Author(s):  
A. P. Tarabrin ◽  
V. A. Schurovsky ◽  
A. I. Bodrov ◽  
J.-P. Stalder

The paper describes the phenomenon of axial compressor fouling due to aerosols contained in the air. Key parameters having effect on the level of fouling are determined. A mathematical model of a progressive compressor fouling using the stage-by-stage calculation method is developed. Calculation results on the influence of fouling on the compressor performance are presented. A new index of sensitivity of axial compressors to fouling is suggested. The paper gives information about Turbotect’s deposit cleaning method of compressor blading and the results of its application on an operating industrial gas turbine. Regular on-line and off-line washings of the compressor flow path make it possible to maintain a high level of engine efficiency and output.


Author(s):  
A. P. Tarabrin ◽  
V. A. Schurovsky ◽  
A. I. Bodrov ◽  
J.-P. Stalder

The paper describes the phenomenon of axial compressor fouling due to aerosols contained in the air. Key parameters having effect on the level of fouling are determined. A mathematical model of a progressive compressor fouling using the stage-by-stage calculation method is developed. Calculation results on the influence of fouling on the compressor performance are presented. A new index of sensitivity of axial compressors to fouling is suggested. The paper gives information about the Turbotect’s deposit cleaning method of compressor blading and the results of its application on an operating industrial gas turbine. Regular on line and off line washings of compressor flow path make it possible to maintain a high level of engine efficiency and output.


1985 ◽  
Vol 107 (2) ◽  
pp. 494-498 ◽  
Author(s):  
H. Rechter ◽  
W. Steinert ◽  
K. Lehmann

In their transonic cascade wind tunnel, DFVLR has done measurements on a conventional NACA 65, as well as on a controlled diffusion airfoil, designed for the same velocity triangle at supercritical inlet condition. These tested cascades represent the first stator hub section of a three-stage axial/one-stage radial combined compressor developed by MTU with the financial aid of the German Ministry of Research and Technology. One aspect of this project was the verification of the controlled diffusion concept for axial compressor blade design, in order to demonstrate the capabilities of some recent research results which are now available for industrial application. The stator blades of the axial compressor section were first designed using NACA 65 airfoils. In the second step, the controlled diffusion technique was applied for building a new stator set. Both stator configurations were tested in the MTU compressor test facility. Cascade and compressor tests revealed the superiority of the controlled diffusion airfoils for axial compressors. In comparison to the conventional NACA blades, the new blades obtained a higher efficiency. Furthermore, a closer matching of the compressor performance data to the design requirements was possible due to a more precise prediction of the turning angle.


Author(s):  
Xianjun Yu ◽  
Baojie Liu

Endwall corner stall can cause significant aerodynamic blockage and losses production. Hence, pre-prediction of it during the preliminary processes of compressors is important. However, Lieblein’s diffusion factor often fails near the endwall region for the strong three-dimensionality flow effects. A new model for predicting endwall corner stall phenomenon in axial compressors was developed based on the methodology used by Lei et al. [1] (J. Turbomach. 2008, 031006). At first, the influencing factors for the flows of endwall corner separation/stall were analyzed by numerical simulations. The results showed that, besides the parameters determining the loading of a two-dimensional blade profile, blade aspect ratio was also a key factor. Then, by using both the theoretical and empirical methods, a modified diffusion parameter, which can be used as a criterion for axial compressor corner stall, was defined to consider the combined effects of three factors: the streamwise pressure gradient, the circumferential pressure gradient and the passage mass-flow-rate redistribution effect (controlled mainly by blade aspect ratio). Finally, the stall criterion was validated by experimental results of various test facilities with different blade geometries and experimental conditions. The results showed that the modified diffusion parameter can predict the corner separation/stall flows in a good agreement with the experimental results in axial compressors without blade three-dimensional designs.


1964 ◽  
Vol 15 (1) ◽  
pp. 39-52 ◽  
Author(s):  
H. Pearson

SummaryThe concept of an idealised “unique” stage characteristic is employed to analyse and understand the performance of axial compressors. It is shown that there exists a “matching” line across the compressor characteristics at any point of which all the stages are operating at the same point of their “unique” stage characteristic, and that this matching line is readily obtainable, almost from inspection. Simple calculations lead to a derivation of both this “unique” characteristic and the effective area ratio of the compressor. The behaviour of the stages at other points than the matching line is readily understandable and presents a simpler picture of compressor performance than is often obtainable from actually measured stage characteristics.


Author(s):  
Magdy S. Attia

A retrofit package that includes a slightly larger inlet and new, custom diffusion airfoils (CDA) was designed to replace the 16-stage axial compressor. The method used, and presented here, builds on earlier developments and is an extension of the scheme used to predict the compressor performance (Part I). The use of results from single-row 3D CFD, and their implementation into a streamline curvature (Throughflow) code lead to a better understanding of the compressor performance, which in turn lead to a better model of the compressor. This paper shows how the role of this newly developed model has been modified and adapted to the design environment. The 3D CFD results had previously provided a more accurate representation of deviation and losses, particularly at and near the end walls. The Throughflow code, when re-converged for design purposes, generated a much different solution for the individual streamlines than had been previously calculated using correlation or S1S2 analyses. Consequently, the newly generated boundary conditions for designing the individual stream sections, such as inlet and exit Mach numbers and air angles were also quite different. The designer then embarked on tailoring the individual sections to their respective duties under the guidelines of the newly developed method in true custom diffusion fashion. Iterations were conducted to optimize the section and airfoil shapes taking into consideration 3D effects. The end result was a systematic technique for designing multi-stage axial compressors and generating 3D airfoil shapes. The retrofit compressor upgrade package achieved its performance targets and delivered a measured polytropic efficiency of 93.4%.


Author(s):  
Ioannis Kolias ◽  
Alexios Alexiou ◽  
Nikolaos Aretakis ◽  
Konstantinos Mathioudakis

A mean-line compressor performance calculation method is presented that covers the entire operating range, including the choked region of the map. It can be directly integrated into overall engine performance models, as it is developed in the same simulation environment. The code materializing the model can inherit the same interfaces, fluid models, and solvers, as the engine cycle model, allowing consistent, transparent, and robust simulations. In order to deal with convergence problems when the compressor operates close to or within the choked operation region, an approach to model choking conditions at blade row and overall compressor level is proposed. The choked portion of the compressor characteristics map is thus numerically established, allowing full knowledge and handling of inter-stage flow conditions. Such choking modelling capabilities are illustrated, for the first time in the open literature, for the case of multi-stage compressors. Integration capabilities of the 1D code within an overall engine model are demonstrated through steady state and transient simulations of a contemporary turbofan layout. Advantages offered by this approach are discussed, while comparison of using alternative approaches for representing compressor performance in overall engine models is discussed.


Author(s):  
W. Tabakoff ◽  
A. N. Lakshminarasimha ◽  
M. Pasin

Experimental results obtained from cascades and one stage compressor performance tests before and after erosion were used to test a fault model to represent erosion. This model was implemented on a stage stacking program developed to demonstrate the effect of erosion in a multistage compressor. The effect of the individual stage erosion on the overall compressor performance is also demonstrated.


Author(s):  
Yogi Sheoran ◽  
Bruce Bouldin ◽  
P. Murali Krishnan

Inlet swirl distortion has become a major area of concern in the gas turbine engine community. Gas turbine engines are increasingly installed with more complicated and tortuous inlet systems, like those found on embedded installations on Unmanned Aerial Vehicles (UAVs). These inlet systems can produce complex swirl patterns in addition to total pressure distortion. The effect of swirl distortion on engine or compressor performance and operability must be evaluated. The gas turbine community is developing methodologies to measure and characterize swirl distortion. There is a strong need to develop a database containing the impact of a range of swirl distortion patterns on a compressor performance and operability. A recent paper presented by the authors described a versatile swirl distortion generator system that produced a wide range of swirl distortion patterns of a prescribed strength, including bulk swirl, twin swirl and offset swirl. The design of these swirl generators greatly improved the understanding of the formation of swirl. The next step of this process is to understand the effect of swirl on compressor performance. A previously published paper by the authors used parallel compressor analysis to map out different speed lines that resulted from different types of swirl distortion. For the study described in this paper, a computational fluid dynamics (CFD) model is used to couple upstream swirl generator geometry to a single stage of an axial compressor in order to generate a family of compressor speed lines. The complex geometry of the analyzed swirl generators requires that the full 360° compressor be included in the CFD model. A full compressor can be modeled several ways in a CFD analysis, including sliding mesh and frozen rotor techniques. For a single operating condition, a study was conducted using both of these techniques to determine the best method given the large size of the CFD model and the number of data points that needed to be run to generate speed lines. This study compared the CFD results for the undistorted compressor at 100% speed to comparable test data. Results of this study indicated that the frozen rotor approach provided just as accurate results as the sliding mesh but with a greatly reduced cycle time. Once the CFD approach was calibrated, the same techniques were used to determine compressor performance and operability when a full range of swirl distortion patterns were generated by upstream swirl generators. The compressor speed line shift due to co-rotating and counter-rotating bulk swirl resulted in a predictable performance and operability shift. Of particular importance is the compressor performance and operability resulting from an exposure to a set of paired swirl distortions. The CFD generated speed lines follow similar trends to those produced by parallel compressor analysis.


1987 ◽  
Vol 109 (3) ◽  
pp. 354-361 ◽  
Author(s):  
Y. Dong ◽  
S. J. Gallimore ◽  
H. P. Hodson

Measurements have been performed in a low-speed high-reaction single-stage axial compressor. Data obtained within and downstream of the rotor, when correlated with the results of other investigations, provide a link between the existence of suction surface–hub corner separations, their associated loss mechanisms, and blade loading. Within the stator, it has been shown that introducing a small clearance between the stator blade and the stationary hub increases the efficiency of the stator compared to the case with no clearance. Oil flow visualizaton indicated that the leakage reduced the extensive suction surface–hub corner separation that would otherwise exist. A tracer gas experiment showed that the large radial shifts of the surface streamlines indicated by the oil flow technique were only present close to the blade. The investigation demonstrates the possible advantages of including hub clearance in axial flow compressor stator blade rows.


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