scholarly journals Study on a horizontal axial flow pump during runaway process with bidirectional operating conditions

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Kan Kan ◽  
Qingying Zhang ◽  
Zhe Xu ◽  
Huixiang Chen ◽  
Yuan Zheng ◽  
...  
Keyword(s):  
Axial Flow ◽  
Rotation Frequency ◽  
Operating Conditions ◽  
Suction Surface ◽  
Pulsation Amplitude ◽  
Vof Model ◽  
Axial Flow Pump ◽  
Pump Stations ◽  
Flow Pump ◽  
Runaway Process

AbstractThe ultra-low head pump stations often have bidirectional demand of water delivery, so there is a risk of runaway accident occurring in both conditions. To analyze the difference of the runaway process under forward runaway condition (FRC) and backward runaway condition (BRC), the whole flow system of a horizontal axial flow pump is considered. The Shear-Stress Transport (SST) k–ω model is adopted and the volume of fluid (VOF) model is applied to simulate the water surface in the reservoirs. Meanwhile, the torque balance equation is introduced to obtain the real time rotational speed, then the bidirectional runaway process of the pump with the same head is simulated. In addition, the vortex transport equation and swirl number are proposed to reveal the flow characteristics during the runaway process. The results show that the runaway process can be divided into five stages: the drop, braking, rising, convergence and runaway stages, according to the changing law of torque curve. In the rising stage, the pressure difference on the blade surface continues to increase, which contributes to the abnormal torque increase. In this stage, the flow hits the pressure surface (PS) at a faster speed enlarging the pressure on PS, and the flow separation takes place on the suction surface (SS) weakening the pressure on SS. During the convergence and runaway stage, the pulsation amplitude of torque and axial force under FRC is obviously larger than those under BRC. This is because the rotation frequency of the vortex rope is the same as main pressure fluctuation frequency in impeller under FRC, which enhances the pulsation amplitude. Whereas the vortices are broken due to the inhibitive effect from guide vanes under BRC.

scholarly journals Study on a Horizontal Axial Flow Pump during Runaway Process with Bidirectional Operating Conditions

2021 ◽  
Author(s):  
Kan Kan ◽  
Qingying Zhang ◽  
Zhe Xu ◽  
Huixiang Chen ◽  
Yuan Zheng ◽  
...  
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Vof Model ◽  
Torque Curve ◽  
The Difference ◽  
Axial Flow Pump ◽  
Pump Stations ◽  
Short Time ◽  
Flow Pump ◽  
Runaway Process

Abstract The ultra-low head pump stations often have bidirectional demand of water delivery, so there is a risk of runaway accident occurring in both conditions. To analyze the difference of the runaway process under forward runaway condition (FRC) and backward runaway condition (BRC), the whole flow system of a horizontal axial flow pump is considered. The Shear-Stress Transport (SST) k-ω model is adopted and the volume of fluid (VOF) model is applied to simulate the water surface in the reservoirs. Meanwhile, the torque balance equation is introduced to obtain the real time rotational speed, then the bidirectional runaway process of the pump with the same head is simulated. Additionally, the vortex transport equation is proposed to compare the contribution of vortex stretching and vortex dilatation terms. According to the changing law of the impeller torque, the torque curve can be divided into five stages: the drop, braking, rising, convergence and runaway stages. By comparison, the rising peak value of torque under FRC is significantly higher than that under BRC in the rising stage. Simultaneously, through the short time Fourier transform (STFT) method, the amplitude of torque pulsation is obviously different between FRC and BRC. The analysis reveals that the flow impact on blade surface increases the pressure difference between the two sides of the blade in braking condition, which leads to the torque increase in the rising stage. Moreover, the pulsation amplitude of torque is mainly affected by the integrity of the vortex rope.

Experimental Investigation of the Transient Patterns and Pressure Evolution of Tip Leakage Vortex and Induced-Vortices Cavitation in an Axial Flow Pump

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Shen Xi ◽  
Zhang Desheng ◽  
Xu Bin ◽  
Jin Yongxin ◽  
Shi Weidong ◽  
...  
Keyword(s):  
High Speed ◽  
Axial Flow ◽  
Operating Conditions ◽  
High Speed Photography ◽  
Transient Pressure ◽  
Suction Surface ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Axial Flow Pump ◽  
Flow Pump

Abstract Cavitating flow is extremely complex in axial and mixed flow pumps, resulting in several adverse effects on pump performance. In this paper, the tip leakage vortex (TLV) cavitation patterns in an axial flow pump model were studied based on high-speed photography and transient pressure measurements. The TLV cavitation morphology and transient development of the induced suction-side-perpendicular cavitating vortices (SSPCVs) were investigated at multi-operating conditions. The time-domain of the transient pressure was employed to clarify the relationship between the tip cavitation and the pressure field. The results showed that cavitation inception occurred earlier with an unstable TLV cavitation shape at part-load conditions. Cavitation was more intense with a decrease of the cavitation number, presenting a larger area of triangular cavitation with the shedding of SSPCV. The inception of SSPCV was attributed to the tail of the shedding cavitation cloud originally attached to the suction surface (SS) of the blade, moving in the direction of the adjacent blade perpendicular to the SS, resulting in a flow blockage. With a further decrease in pressure, the SSPCVs grew in size and strength, accompanied by a rapid degradation in performance of the pump. The cavitation images and the corresponding circumferential pressure distributions showed that the lowest pressure point coincided with the SS corner. After this position, the pressure fluctuated as the cavitation intensity changed. The transient characteristics of SSPCV are a basis for revealing the instability mechanism of its evolution in the axial flow pump.

scholarly journals Improvement of the Efficiency of the Axial-Flow Pump at Part Loads due to Installing Outlet Guide Vanes Mechanism

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Fan Yang ◽  
Hao-ru Zhao ◽  
Chao Liu
Keyword(s):  
Prediction Model ◽  
Flow Rate ◽  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Operating Conditions ◽  
Ann Model ◽  
Axial Flow Pump ◽  
Flow Pump

In order to investigate the influence of adjustable outlet guide vane on the hydraulic performance of axial-flow pump at part loads, the axial-flow pump with 7 different outlet guide vane adjustable angles was simulated based on the RNG k-ε turbulent model and Reynolds time-averaged equations. The Vector graphs of airfoil flow were analyzed in the different operating conditions for different adjustable angles of guide vane. BP-ANN prediction model was established about the effect of adjustable outlet guide vane on the hydraulic performance of axial-flow pump based on the numerical results. The effectiveness of prediction model was verified by theoretical analysis and numerical simulation. The results show that, with the adjustable angle of guide vane increasing along clockwise, the high efficiency area moves to the large flow rate direction; otherwise, that moves to the small flow rate direction. The internal flow field of guide vane is improved by adjusting angle, and the flow separation of tail and guide vane inlet ledge are decreased or eliminated, so that the hydraulic efficiency of pumping system will be improved. The prediction accuracy of BP-ANN model is 1%, which can meet the requirement of practical engineering.

PIV Measurements and CFD Analysis in an Axial-Flow Pump

2007 ◽  
Author(s):  
Fang-Ping Tang ◽  
Chao Liu ◽  
Ji-Ren Zhou ◽  
Hua Yang ◽  
Li Cheng
Keyword(s):  
Flow Rate ◽  
Outer Part ◽  
Axial Flow ◽  
Operating Conditions ◽  
Design Flow ◽  
Separation Flow ◽  
Mean Velocity ◽  
Piv Measurements ◽  
Axial Flow Pump ◽  
Flow Pump

In this study, an axial flow pump impeller without guide vanes is experimentally investigated. The impeller used in the experiments consists of four blades. The particle image velocimetry technique and a five-hole probe have been used. Measurements of flow velocities in the outer part of the impeller have been made. PIV measurements have been realized in 12 meridian planes between blade-to-blade for design and off-design operating conditions. The meridian velocity is obtained with phase averaged method and the total circumferential mean velocity is obtained with an arithmetical average over the 12 circumferential data. The calculation is based on the CFX-TASC flow CFD code solving the three-dimensional Reynolds-averaged Navier-Stokes equation with RNG k–ε model of turbulence. The paper focuses on the comparisons of the results. Difference for the flow field between numerical and experimental results is small at large and design flow rate, while big difference occurs at small flow rate. It indicates that the numerical model is not suitable for separation flow.

Investigation on the Horn-Like Vortices in Stator Corner Separation Flow in an Axial Flow Pump

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Chaoyue Wang ◽  
Fujun Wang ◽  
Yuan Tang ◽  
Benhong Wang ◽  
Zhifeng Yao ◽  
...  
Keyword(s):  
Guide Vane ◽  
Pressure Fluctuations ◽  
Axial Flow ◽  
Maximum Amplitude ◽  
Separation Flow ◽  
Suction Surface ◽  
Corner Separation ◽  
Axial Flow Pump ◽  
Velocity Moment ◽  
Flow Pump

Abstract Stator corner separation flow existing in the guide-vane domain has significant effects on the characteristics of an axial-flow pump. The objective of this paper is to investigate the vortical structures in stator corner separation flow. Transient numerical simulation with a proof experiment was conducted for an axial-flow pump. Structural features of the vortices and their effects on velocity moment attenuation and pressure fluctuations in the guide-vane domain were analyzed. Horn-like vortices are found in the stator corner separation flow. A full cycle of the horn-like vortex evolution, “inception-growth-development-decay,” is presented. During this transit process, the vortex tube is gradually elongated and deformed, which forms an oblique separation line on the vane suction surface. High velocity moment always exists in the flow passages of the guide-vane domain, and the uniformity of main flows is gradually reduced. Meanwhile, periodic pressure fluctuations arise. The maximum amplitude of pressure fluctuations in the flow passages occurs in the region where the horn-like vortex cores at the “growth” stage lie in, which is approximately 3.39 times higher than that in the vaneless region between the impeller and guide-vane. The dominant frequency of pressure fluctuations in the flow passages is approximately 0.75 times the rotating frequency, which is close to the frequency of the full cycle of the horn-like vortex evolution. Horn-like vortices have remarkable effects on the flow fields, and more attention should be paid to them.

Rotor/Stator Interactions Study under Different Operating Condition in Axial Flow Pump

2013 ◽  
Vol 456 ◽  
pp. 168-172 ◽  
Author(s):  
Wei Dong Shi ◽  
Su Qing Wu ◽  
Jie Yao
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Operating Condition ◽  
Simulation Based ◽  
Rotor Stator Interaction ◽  
Unsteady Simulation ◽  
Fluctuation Amplitude ◽  
Axial Flow Pump ◽  
Flow Pump ◽  
Interaction Phenomenon

Rotor/Stator interaction in axial-flow pump is the main reason for pressure fluctuates, which impacts on operating security of axial flow pump. In order to study Rotor/Stator interaction phenomenon in axial flow pump, TJ04-ZL-02 hydraulic axial flow pump model is investigated under different operating condition by unsteady simulation based on k-ω turbulence model. Numerical results show that: different flow operating conditions will lead to different Rotor/Stator interaction phenomenon, and also different pressure fluctuation. Fluctuation amplitude in design operating condition is smaller than off design operating condition. So the study proves that pump running in the design operating conditions has important beneficial to the pump operational stability.

Tip Clearance and Tip Vortex Cavitation in an Axial Flow Pump

1997 ◽  
Vol 119 (3) ◽  
pp. 680-685 ◽  
Author(s):  
R. Laborde ◽  
P. Chantrel ◽  
M. Mory
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Tip Vortex ◽  
Tip Vortex Cavitation ◽  
Cavitation Inception ◽  
Rotating Machine ◽  
Axial Flow Pump ◽  
Gap Height ◽  
Flow Pump

A combined study of tip clearance and tip vortex cavitations in a pump-type rotating machine is presented. Cavitation patterns are observed and cavitation inception is determined for various gap heights, clearance and blade geometries, and rotor operating conditions. An optimum clearance geometry is seen to eliminate clearance cavitation when the clearance edge is rounded on the blade pressure side. The gap height has a strong effect on clearance cavitation inception, but the trends vary considerably when other parameters are also modified. The gap height and clearance geometry have less influence on tip vortex cavitation but forward and backward blade skew is observed to reduce and increase tip vortex cavitation, respectively, as compared to a blade with no skew.

Flow Characteristics of High-Efficient Axial Flow Pump System

2015 ◽  
Author(s):  
Chao Liu ◽  
Fan Yang ◽  
Yan Jin ◽  
Hua Yang
Keyword(s):  
Flow Characteristics ◽  
Axial Flow ◽  
Internal Flow ◽  
Operating Conditions ◽  
Optimum Operating ◽  
Hydraulic Loss ◽  
Pump System ◽  
High Efficient ◽  
Axial Flow Pump ◽  
Flow Pump

Three-dimensional flow-fields in a high-efficient axial flow pump system were simulated by CFD to further study the internal flow characteristics. The internal flow patterns of the pump system were obtained at large, small and optimum operating conditions. The highest efficiency of pump system measured and calculated are 82.57% and 81% respectively at blade angle 0°. For the suction passage, the axial velocity distribution uniformity reach 97.51%, and the hydraulic loss is 0.039m, the pipe efficiency calculated is 98.5% at the optimum operating conditions. The maximum velocity is 1.429 m/s in the range of operating conditions, which meet the requirement of National standard. The performances predicted were compared with measurement results. It was found that the calculated results agree well with the measured results. The overall flow pattern of the pump system is uniform and smooth, and the hydraulic loss is very small which gives the excellent hydraulic performances of pump system.

Unsteady Three-Dimensional Flow Phenomena in an Axial Flow Pump at Different Operating Points

2008 ◽  
Author(s):  
Friedrich-Karl Benra ◽  
Hans Josef Dohmen
Keyword(s):  
Three Dimensional ◽  
Axial Flow ◽  
Flow Fields ◽  
Operating Conditions ◽  
Three Dimensional Flow ◽  
Design Point ◽  
Part Load ◽  
Dimensional Flow ◽  
Axial Flow Pump ◽  
Flow Pump

In highly loaded axial flow pumps considerable changes of the flow behavior are known when altering the flow rate from design point operation to part load operation. The flow structure which is changing from stable operating conditions to stalled flow conditions has been investigated experimental by Kosyna and Stark. The measured results are compared to results obtained by numerical simulations in a previous paper of the authors. Time dependent three dimensional flow fields in this axial flow pump have been investigated by unsteady Reynolds averaged Navier-Stokes simulations. The time resolved flow fields are compared to the time averaged results of the measurements for the design point and also for part load operating conditions. The change in the vortex structure induced by the tip leakage flow is investigated in detail for different conditions of operation. Also the part load recirculation vortex dominating the rotor tip flow at deep stall conditions as well as the cross passage vortex is visualized by evaluating the numerical results.

Experimental Investigation of Tip Cavitating Vortices in Axial-Flow Pump

2017 ◽  
Author(s):  
Desheng Zhang
Keyword(s):  
High Speed ◽  
Large Scale ◽  
Axial Flow ◽  
Operating Conditions ◽  
High Speed Imaging ◽  
Cavitation Performance ◽  
Stable Operating ◽  
Wide Range ◽  
Axial Flow Pump ◽  
Flow Pump

The primary goal of this work focuses on the cavitating vortices in the tip region of an axial-flow pump with 3 and 4 blades mainly based on the high-speed imaging experiments, with special attention on the trajectory and dynamics of a large-scale cavitation structure. The hydraulic and cavitation performance between two impellers were compared, and it can be found that the model with 4 blades has a relative wide range of stable operating conditions as well as the better anti-cavitation ability. By the analysis of the cavitation curves, it confirms that the highly unsteady tip cavitation cloud near the blade trailing edge should be responsible for the severe degradation of the performance. According to the detailed study on the cavitation evolution in the two impellers, it is observed that the trajectory of tip cavitating vortices for different flow rates seems very similar determined by the operating conditions. However, the dynamics varies significantly, which is associated with the blade loading and flow passage width.

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