scholarly journals Optimization of technology of special-purpose mineral wool products

2021 ◽  
Vol 244 ◽  
pp. 04003
Author(s):  
Aleksey Zhukov ◽  
Igor Bessonov ◽  
Ekaterina Bobrova ◽  
Andrey Medvedev ◽  
Ekaterina Zinovieva

Insulation systems must have a number of special properties when used on construction sites located in the zone of significant negative temperatures, wind load, and associated air filtration through building struc-tures, under the influence of the coastal environment that forms salts on tech-nical facilities associated with the production and transportation of petro-leum products. Firstly, high operational stability, including under the influ-ence of aggressive environments. Secondly, they must be non-flammable and have significant fire resistance limits. Thirdly, do not contain compo-nents that are toxic during normal operation or are released in the event of a fire. The analysis of possibilities has shown that products based on stone wool meet these requirements to the greatest extent as a thermal insulation material. The research presented in the article is based on a hypothesis about the use of products based on stone wool and epoxy binder on latent hardeners, which will allow us to obtain an energy-efficient material that fully meets the conditions of polar construction. The purpose of the research was to develop a method for selecting the parameters of manufacturing mineral wool products that affect the properties of mineral wool slabs to the greatest extent and to opti-mize the temperature of heat treatment of mineral wool carpet. Re-search methodology set out in the article is based on the method of mathematical planning of experiment and statistical processing of the results, followed by analytical optimization.

2018 ◽  
Vol 251 ◽  
pp. 01014 ◽  
Author(s):  
Vyacheslav Semenov ◽  
Sergey Kozlov ◽  
Alexey Zhukov ◽  
Karen Ter-Zakaryan ◽  
Ekaterina Zinovieva ◽  
...  

Insulation systems for buildings and structures imply the use of efficient thermal insulation products based on mineral wool, expanded polystyrene, expanded polyurethane, etc. For a long time, products from non-cross-linked expanded polyethylene were used as insulation for pipelines, reflective insulation, protection against air infiltration, etc. Modern technologies and engineering solutions allowed widening the field of application of non-cross-linked expanded polyethylene (NXLPE) as a construction insulation material. In particular, we can consider a complex of insulation systems for walls, floors and a pitched roof, which allows to form a fully insulating shell of a low-rise building, e.g. a cottage. The novelty of the patented technology Tepofol® and that of the material concerned in comparison with the known solutions is the development of a rolled material based on NXLPE (20 to 150 mm thick) with a lock joint, as well as the technology of seamless connection of individual heat-insulating cloths. The rolls of NXLPE are mechanically fixed to the frame and connected with the lock. One of the advantages of expanded polyethylene, which only few insulating materials possess, is the possibility of forming seamless insulating shells. The article considers a number of insulation systems based on the use of products from expanded polyethylene. In particular, these are the systems of insulation of the walls of frame buildings, the insulation of floors, as well as the insulation of logistics facilities and hangars.


2020 ◽  
Vol 164 ◽  
pp. 02030
Author(s):  
Boris Efimov ◽  
Oleg Rubtsov ◽  
Igor Bessonov ◽  
Andrey Medvedev

The article covers different application aspects of the products made of polyethylene foam within the scope of insulation systems of framed and frameless constructions used in the quality of storage premises, logistic objects, agricultural storage facilities and livestock facilities as well as framed residential buildings. Agricultural storage facilities, livestock facilities, covered parking areas for agricultural machinery and some types of storage premises represent the agricultural construction facilities which require the established protection systems against excessive heat losses as well as monitoring of the state of the internal environment - its temperature and humidity. These structures are built based on one of three schemes: frameless type, framed type with a rigid coating and framed type with a tent coating. The insulation of buildings constructed before 2010 is predominantly characterized by usage of mineral wool plates (with a protective facade covering) or sandwich panels. The main problem of suchlike coverings is the impossibility of creating an insulating coating without joints, seams or gapless junctions to the base. Mineral wool plates, in case of destruction of the waterproof coating, contact with water and firstly lose their thermal and physical properties, and then – come to the destruction themselves. Sandwich panels are more resistant to weather impacts, but create a coating with huge quantity of cold bridges and paths of convective air transfer through gaps or openings.


2018 ◽  
Vol 44 ◽  
pp. 00031 ◽  
Author(s):  
Bernardeta Dębska ◽  
Lech Lichołai ◽  
Jerzy Szyszka

The article presents a patent proposition of a composite – sandwich panel made of aerogel mat and a composition of encapsulated phase-change material PCM and epoxy resin modified by glycolysis based on poly(ethylene terephthalate) waste. A multifunctional thermal insulation material with a large heat capacity was obtained. This ability makes it possible to limit the temperature fluctuation in the space encased with the composite. In addition, thanks to the use of aerogel mat, which is characterized by much higher thermal insulation than commonly available materials, it is possible to achieve the assumed thermal resistance using more than two times lower thickness of insulation. The combination of aerogel and resin-PCM makes it possible to give the material virtually any shape. After the hardening process is completed, it has incomparably greater tensile, bending and compression strengths than Styrofoam and mineral wool. These features predispose it for use in situations where high thermal insulation is required while maintaining a low thickness of insulation material and a large thermal capacity of the housing material is indicated, e.g. thin divisions used in passive buildings, window joinery elements, engine compartments and cabin components in vehicles, household appliances etc.


2021 ◽  
Vol 887 ◽  
pp. 480-486
Author(s):  
T.N. Vachnina ◽  
I.V. Susoeva ◽  
A.A. Titunin ◽  
S.V. Tsybakin

Many plant wastes are not currently used in production, they are disposed of in landfills or incinerated. The aim of this study is to develop a composite thermal insulation material from unused spinning waste of flax and cotton fibers and soft wood waste. Samples of thermal insulation materials from plant waste were made by drying using the technology of production of soft wood fiber boards. For composite board defined physico-mechanical characteristics and thermal conductivity. The experiment was carried out according to a second-order plan, regression models of the dependences of the material indicators on the proportion of the binder additive, drying temperature and the proportion of wood waste additives were developed. The study showed that composites from unused spinning waste of plant fibers and soft wood waste have the necessary strength under static bending, the swelling in thickness after staying in water is much lower in comparison with the performance of boards from other plant fillers. The coefficient of thermal conductivity of the boards is comparable with the indicator for mineral wool boards.


Author(s):  
Gregory M. Cartland Glover ◽  
Alexander Grahn ◽  
Eckhard Krepper ◽  
Frank-Peter Weiss ◽  
So¨ren Alt ◽  
...  

A consequence of a loss of coolant accident is that the local insulation material is damaged and maybe transported to the containment sump where it can penetrate and/or block the sump strainers. An experimental and theoretical study, which examines the transport of mineral wool fibers via single and multi-effect experiments is being performed. This paper focuses on the experiments and simulations performed for validation of numerical models of sedimentation and resuspension of mineral wool fiber agglomerates in a racetrack type channel. Three velocity conditions are used to test the response of two dispersed phase fiber agglomerates to two drag correlations and to two turbulent dispersion coefficients. The Eulerian multiphase flow model is applied with either one or two dispersed phases.


2018 ◽  
Vol 163 ◽  
pp. 08004 ◽  
Author(s):  
Ewa Sudoł ◽  
Dawid Dębski ◽  
Renata Zamorowska ◽  
Barbara Francke

In the paper the results of an experimental program intended to determine factors influencing the impact resistance of the External Thermal Insulation Composite Systems (ETICS) were presented. For the research the systems based on polystyrene have been chosen. The insulation material was faced with a rendering consisting of base coat reinforced with standard or armored glass fibre mesh and silicone or silicone-silicate binders as finishing coats. The influence of various renderings components was evaluated with respect to resistance to hard body impact and resistance to hail. The test results were discussed in the context of the possible impact level on ETICS in use.


Author(s):  
Wojciech Migda ◽  
Marcin Szczepański ◽  
Robert Jankowski

Wood-frame buildings are very common in regions that are exposed to earthquakes. Most of residential buildings are constructed using this technology; therefore, the seismic resistance of them is really essential in order to prevent human losses and structural damage. The aim of the present article is to show the results of the detailed numerical FEM analysis focused on the seismic behaviour of the wood-frame house with different in-wall insulation materials. The results of the study clearly indicate that using polyurethane (PU) foam instead of mineral wool leads to the increase in the rigidity of the structure and, therefore, to the substantial reduction in the structural response under different seismic excitations. The results also show that, generally speaking, the level of reduction in the displacement response increases with the increase in the magnitude of the earthquake, which even furthermore benefits the application of PU foam as an insulation material. It has also been concluded that the method of using PU foam can be successfully applied not only in the newly constructed wood-frame houses but also in existing ones since replacing the mineral wool with PU foam is relatively easy and not so much expensive.


2019 ◽  
Vol 9 (6) ◽  
pp. 1222 ◽  
Author(s):  
Klaus Viljanen ◽  
Xiaoshu Lu

The recent research on highly insulated structures presents controversial conclusions on risks in moisture safety. This paper addresses these controversial issues through investigating the hygrothermal performance of energy efficient envelope structures under high moisture loads. The experiments consist of built-in moisture and rain leakage tests in mineral wool insulated structures. A heat and moisture transfer simulation model is developed to examine the drying-out ability in both warm and cold seasons. The results show that the energy efficient structures have an excellent drying out ability against built-in and leakage moisture. The difference in the drying ability is limited compared to conventional structures. A critical leakage moisture amount reaching the insulation cavity for a wood frame wall is determined to be between 6.9–20.7 g in a single rain event occurring every other day. Further research is required to target highly insulated structures, particularly addressing water vapor diffusion and convection.


2013 ◽  
Vol 743-744 ◽  
pp. 301-305
Author(s):  
Guo Chao Qi ◽  
Feng Jun Shan ◽  
Qu Kai Zhang

Mineral wool is a type of important material for basic infrastructure development and national economy. It is widely used as insulation material in construction industries. Some high temperature industrial solid waste materials, such as blast furnace slag, cyclone slag and some metal slag, after composition adjusting and reheating, can be directly used to produce mineral wool. The recycle of residual heat in the hot solid wastes can decrease the cost of mineral wool and is beneficial for energy conservation, environmental protection and social sustainable development. The development and technical characteristics of mineral wool production with blast furnace slag, cyclone slag and some non-ferrous metal slag have been analyzed in this paper, and the energy conservation technique in managing high temperature solid waste has been also discussed.


2011 ◽  
Vol 391-392 ◽  
pp. 328-331
Author(s):  
Yong Peng Yu

The status and progress of high pressure resistant insulation material at home and abroad were reviewed from aspects like high thermal conductivity, high temperature resistance, environ-mental protection and modification of nano-particles. High thermal conductivity insulation materials can improve the efficiency of cooling system and decrease the energy loss of electric machines. Some famous foreign companies keep ahead in this field. Current domestic high temperature resistant solvent less insulating varnish can only be used in small and medium sized generators instead of high voltage generators. Therefore this kind of material should be improved in either resin rich or resin less insulation systems.


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