scholarly journals Technological design processes of vibration processing of particularly accurate parts of agricultural machinery

2021 ◽  
Vol 273 ◽  
pp. 07032
Author(s):  
Mikhail Tamarkin ◽  
Elina Tishchenko ◽  
Elena Murugova

This paper presents the research results on the process of vibration abrasive processing of particularly accurate parts of agricultural machinery. Process peculiarities are described. The theoretical studies of metal removal calculation, surface roughness and processing time for solving various technological problems are presented. Experimental studies have been carried out confirming the adequacy of theoretical formulas. Process design procedure has been developed.

2020 ◽  
Vol 175 ◽  
pp. 05008
Author(s):  
Mikhail Tamarkin ◽  
Elina Tishchenko ◽  
Elena Murugova ◽  
Alexandr Melnikov

This paper presents the results of research on the processing with a multi-contact vibratory hardening tool ball-rod hardener. Theoretical relationships are derived for the calculation of surface roughness, the depth of the hardened layer, and the degree of deformation. The formula for determining the processing time is identified. The technological process reliability with a ball-rod hardener is investigated. Methodology of the process design with regard to its reliability assurance is presented.


Author(s):  
M.A. Tamarkin ◽  
◽  
E.E. Tishchenko ◽  
T.S. Sosnitskaya ◽  
A.G. Kohanyuk ◽  
...  

The article presents the results of research of the process of treatment with a multi-contact vibration impact tool - ball-rod reinforcement. Theoretical constraints are derived to calculate surface roughness, depth of strengthened layer and degree of deformation. The formula for determining the processing time is presented. Reliability of technological process of treatment with ball-rod reinforcing agent is investigated. Method of process design with due regard to its reliability is presented.


2020 ◽  
Vol 20 (3) ◽  
pp. 235-242
Author(s):  
M. A. Tamarkin ◽  
Eh. Eh. Tishchenko ◽  
A. V. Verchenko ◽  
V. M. Troitskii

Introduction. The study results of the abrasive processing of parts made of polymer-composite materials are presented. The features of processing polymer composites and the technology of preforming through waterjet cutting are described. The stages of preparation of a part made of polymer-composite material for the “glueing” operation are investigated.Materials and Methods. Dependences for determining the surface roughness under waterjet cutting of polymercomposite material are considered. Research is carried out to achieve the required surface roughness under adhesive bonding of workpieces. The dependence is given that describes the roughness that is required for a reliable adhesive bond.Results. The theoretical and experimental studies of the waterjet cutting process are resulted. Their implementation technique, the tool and equipment used are described. The results of theoretical and experimental studies are compared. Their high convergence is established. The results of experimental studies on the preparation of parts made of polymercomposite materials for glueing are shown. The abrasive tools and processing modes are selected.Discussions and Conclusions. The process design procedure of abrasive treatment of workpieces from polymercomposite materials is proposed.


2020 ◽  
Vol 175 ◽  
pp. 05002
Author(s):  
Aleksandra Kozhukhova ◽  
Larisa Tolmacheva ◽  
Irina Dmitrieva ◽  
Inessa Kalyakina

The article presents the results of experimental studies of the influence of polymer abrasive granules shape on the surface roughness formation and metal removal during vibrational finishing and hardening treatment (VFHT). As is known, surface roughness and the amount of metal removal are affected by a number of factors: binder material, material and granularity of the abrasive, technological lubricant-coolant medium (LCM) type, loading mass, initial roughness, etc. Processing was carried out for 120 min on a UVG-4x10 vibrating machine, with a working chamber volume of 10 dm3. Metal removal Q (grams) and surface roughness Ra (μm) were measured using an AD-200 analytical balance and an SJ-210 profilometer. The results presented show that polymer abrasive granules have high cutting ability, the intensity of which depends on the shape of the granules.


Author(s):  
Alexey V. Kavokin ◽  
Jeremy J. Baumberg ◽  
Guillaume Malpuech ◽  
Fabrice P. Laussy

This chapter presents experimental studies performed on planar semiconductor microcavities in the strong-coupling regime. The first section reviews linear experiments performed in the 1990s that evidence the linear optical properties of cavity exciton-polaritons. The chapter is then focused on experimental and theoretical studies of resonantly excited microcavity emission. We mainly describe experimental configuations in which stimulated scattering was observed due to formation of a dynamical condensate of polaritons. Pump-probe and cw experiments are described in addition. Dressing of the polariton dispersion and bistability of the polariton system due to inter-condensate interactions are discussed. The semiclassical and the quantum theories of these effects are presented and their results analysed. The potential for realization of devices is also discussed.


Author(s):  
Marlon Hahn ◽  
A. Erman Tekkaya

AbstractElectrically vaporizing foil actuators are employed as an innovative high speed sheet metal forming technology, which has the potential to lower tool costs. To reduce experimental try-outs, a predictive physics-based process design procedure is developed for the first time. It consists of a mathematical optimization utilizing numerical forming simulations followed by analytical computations for the forming-impulse generation through the rapid Joule heating of the foils. The proposed method is demonstrated for an exemplary steel sheet part. The resulting process design provides a part-specific impulse distribution, corresponding parallel actuator geometries, and the pulse generator’s charging energy, so that all process parameters are available before the first experiment. The experimental validation is then performed for the example part. Formed parts indicate that the introduced method yields a good starting point for actual testing, as it only requires adjustments in the form of a minor charging energy augmentation. This was expectable due to the conservative nature of the underlying modeling. The part geometry obtained with the most suitable charging energy is finally compared to the target geometry.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 574
Author(s):  
Ana Vafadar ◽  
Ferdinando Guzzomi ◽  
Kevin Hayward

Air heat exchangers (HXs) are applicable in many industrial sectors because they offer a simple, reliable, and cost-effective cooling system. Additive manufacturing (AM) systems have significant potential in the construction of high-efficiency, lightweight HXs; however, HXs still mainly rely on conventional manufacturing (CM) systems such as milling, and brazing. This is due to the fact that little is known regarding the effects of AM on the performance of AM fabricated HXs. In this research, three air HXs comprising of a single fin fabricated from stainless steel 316 L using AM and CM methods—i.e., the HXs were fabricated by both direct metal printing and milling. To evaluate the fabricated HXs, microstructure images of the HXs were investigated, and the surface roughness of the samples was measured. Furthermore, an experimental test rig was designed and manufactured to conduct the experimental studies, and the thermal performance was investigated using four characteristics: heat transfer coefficient, Nusselt number, thermal fluid dynamic performance, and friction factor. The results showed that the manufacturing method has a considerable effect on the HX thermal performance. Furthermore, the surface roughness and distribution, and quantity of internal voids, which might be created during and after the printing process, affect the performance of HXs.


1971 ◽  
Vol 11 (04) ◽  
pp. 390-398 ◽  
Author(s):  
J.A. Guin ◽  
R.S. Schechter

Abstract A mathematical model representing the changes in pore structure attending the invasion of a porous material by a reactive fluid tending to dissolve the solid bas previously been tested and found to be valid. This mathematical model is solved by a simulation procedure using Monte Carlo techniques. The results so obtained are indicative of the acidization of sandstone using a last-reacting acid (diffusion limited). A correlation relating the permeability improvement to the change in porosity is presented and found to be applicable to a wide class of initial pore-size distributions. This means that the designer need not have explicit knowledge of the initial pore structure to utilize the correlation. The generality of the correlation stems from the fact that after exposure to fast-acting acids (diffusion-controlled reactions) wormholing tends to occur in all porous matrices, and the acid allows preferentially through these channels. Thus, the process is independent of the fine pore structure since the fine pores receive no acid Wormholing bas been observed in almost all experimental studies of acidization, thus further confirming the validity of the model. Introduction Matrix acidization as practiced in the petroleum industry is a simple operation. Acids treated so as to prevent their corrosive attack on metal parts contacted are pumped down the wellbore and forced into the pore spaces of an oil-bearing rock. The rate of penetration is normally maintained small enough to prevent fracturing of the reservoir The aim of matrix acidization is to enhance the permeability of the region around the wellbore by permeability of the region around the wellbore by dissolving either a portion of the rock or of the foreign impurities that may have been introduced during the drilling operations. The success of this technique of oilwell stimulation is attested to by the fact that a significant fraction of the acids used for stimulation are injected at matrix rates. There were, moreover, in excess of 87 million gal of hydrochloric acid used last year in carbonate formations with many other special purpose acids such as acetic and formic having also been used for stimulation purposes. Despite the fact that acids have long been routinely used as a means of stimulating oil wells to greater production, there is, as yet, no reliable design procedure incorporating all of the essential features into a prediction of the new production that will result from a given acid treatment of a particular well. This lack of a design procedure particular well. This lack of a design procedure has been responsible for the rather minimal efforts expended in obtaining meaningful reaction rate data, for there is very little enthusiasm for obtaining data which cannot be put to practical application. This paper is an extension of some recently reported work on predicting the permeability change resulting from acid treatment of an oil-bearing rock. It has been proposed that the changes in the microstructure owing to acidization in a porous rock can be simulated by considering the effect of acidization of a collection of small, randomly distributed capillaries that are interconnected to the extent that a fluid will be conducted from point to point under the influence of an external pressure gradient. This model, the capillaric model, has been used with varying success in understanding the behavior of porous media. The use of the capillaric model in determining only the results of the evolution of a pore-size distribution, rather than as a vehicle for predicting a number of mare or less independent phenomena, such as capillary pressure curves and dispersion, is, as has been pressure curves and dispersion, is, as has been noted by Schechter and Gidley, a more limited and perhaps attainable goal. Taking the capillaric model to be correct, Guin et al. have shown that an equation relating the porosity change and the permeability change caused by an ideally retarded permeability change caused by an ideally retarded acid can be derived without any assumptions. SPEJ P. 390


Motor Control ◽  
1999 ◽  
Vol 3 (3) ◽  
pp. 237-271 ◽  
Author(s):  
Jeroen B.J. Smeets ◽  
Eli Brenner

Reaching out for an object is often described as consisting of two components that are based on different visual information. Information about the object's position and orientation guides the hand to the object, while information about the object's shape and size determines how the fingers move relative to the thumb to grasp it. We propose an alternative description, which consists of determining suitable positions on the object—on the basis of its shape, surface roughness, and so on—and then moving one's thumb and fingers more or less independently to these positions. We modeled this description using a minimum-jerk approach, whereby the finger and thumb approach their respective target positions approximately orthogonally to the surface. Our model predicts how experimental variables such as object size, movement speed, fragility, and required accuracy will influence the timing and size of the maximum aperture of the hand. An extensive review of experimental studies on grasping showed that the predicted influences correspond to human behavior.


Author(s):  
S.V. Matsenko ◽  
◽  
V.M. Minko ◽  
A.A. Koshelev ◽  
V.Yu. Piven ◽  
...  

Violation of industrial safety rules during the operation of offshore facilities for the production, storage and transportation of the hydrocarbon raw materials leads in the most cases to pollution of the marine environment with oil and its components. The works on localization and elimination of such pollution are carried out with the help of vessels of the technical support fleet and booms. When developing oil spill response plans at such facilities, a calculated determination of the technical characteristics of vessels and booms is required that are sufficient to carry out the planned activities. The basic design principles for determining the towing capacity of the technical fleet vessels involved in the localization and elimination of oil and oil product spills by trawling methods are given in the article. The calculation is based on theoretical studies performed by the authors of the physical processes occurring during the movement of objects of a mobile trawling order in the sea area. The results obtained during the course of theoretical studies were confirmed by the experimental studies carried out by the authors personally using the real pieces of equipment in the actual development of tasks for training spill containment by trawling. As a result, the empirical dependencies were obtained and experimentally confirmed, which can be used to calculate technical characteristics of the ships as part of the mobile orders and anchor systems as part of stationary orders intended for the localization and elimination of oil pollution. These results can be used, among other things, for the calculated substantiation of the technical characteristics of the technical fleet vessels designed to ensure safety of the offshore facilities for production, storage, and transportation of the hydrocarbon raw materials.


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