scholarly journals Estimation of minimum volume of bounding box for geometrical metrology

Author(s):  
Petr Chelishchev ◽  
Knut Sørby

This paper presents algorithms for estimating the minimum volume bounding box based on a three-dimensional point set measured by a coordinate measuring machine. A new algorithm, which calculates the minimum volume with high accuracy and reduced number of computations, is developed. The algorithm is based on the convex hull operation and established theories about a minimum bounding box circumscribing a convex polyhedron. The new algorithm includes a pre-processing operation that removes convex polyhedron faces located near the edges of the measured object. As showed in the paper, the solution of the minimum bonding box is not based on faces located near the edges; therefore, we can save computation time by excluding them from the convex polyhedron data set. The algorithms have been demonstrated on physical objects measured by a coordinate measuring machine, and on theoretical 3D models. The results show that the algorithm can be used when high accuracy is required, for example in calibration of reference standards.

2013 ◽  
Vol 315 ◽  
pp. 63-67 ◽  
Author(s):  
Muhammad Fahad ◽  
Neil Hopkinson

Rapid prototyping refers to building three dimensional parts in a tool-less, layer by layer manner using the CAD geometry of the part. Additive Manufacturing (AM) is the name given to the application of rapid prototyping technologies to produce functional, end use items. Since AM is relatively new area of manufacturing processes, various processes are being developed and analyzed for their performance (mainly speed and accuracy). This paper deals with the design of a new benchmark part to analyze the flatness of parts produced on High Speed Sintering (HSS) which is a novel Additive Manufacturing process and is currently being developed at Loughborough University. The designed benchmark part comprised of various features such as cubes, holes, cylinders, spheres and cones on a flat base and the build material used for these parts was nylon 12 powder. Flatness and curvature of the base of these parts were measured using a coordinate measuring machine (CMM) and the results are discussed in relation to the operating parameters of the process.The result show changes in the flatness of part with the depth of part in the bed which is attributed to the thermal gradient within the build envelope during build.


2021 ◽  
Vol 186 (Supplement_1) ◽  
pp. 659-664
Author(s):  
David A Boone ◽  
Sarah R Chang

ABSTRACT Introduction This research has resulted in a system of sensors and software for effectively adjusting prosthetic alignment with digital numeric control. We called this suite of technologies the Prosthesis Smart Alignment Tool (ProSAT) system. Materials and Methods The ProSAT system has three components: a prosthesis-embedded sensor, an alignment tool, and an Internet-connected alignment expert system application that utilizes machine learning to analyze prosthetic alignment. All components communicate via Bluetooth. Together, they provide for numerically controlled prosthesis alignment adjustment. The ProSAT components help diagnose and guide the correction of very subtle, difficult-to-see imbalances in dynamic gait. The sensor has been cross-validated against kinetic measurement in a gait laboratory, and bench testing was performed to validate the performance of the tool while adjusting a prosthetic socket based on machine learning analyses from the software application. Results The three-dimensional alignment of the prosthetic socket was measured pre- and postadjustment from two fiducial points marked on the anterior surface of the prosthetic socket. A coordinate measuring machine was used to derive an alignment angular offset from vertical for both conditions: pre- and postalignment conditions. Of interest is the difference in the angles between conditions. The ProSAT tool is only controlling the relative change made to the alignment, not an absolute position or orientation. Target alignments were calculated by the machine learning algorithm in the ProSAT software, based on input of kinetic data samples representing the precondition and where a real prosthetic misalignment condition was known a priori. Detected misalignments were converted by the software to a corrective adjustment in the prosthesis alignment being tested. We demonstrated that a user could successfully and quickly achieve target postalignment change within an average of 0.1°. Conclusions The accuracy of a prototype ProSAT system has been validated for controlled alignment changes by a prosthetist. Refinement of the ergonomic form and technical function of the hardware and clinical usability of the mobile software application are currently being completed with benchtop experiments in advance of further human subject testing of alignment efficiency, accuracy, and user experience.


Author(s):  
W. H. ElMaraghy ◽  
Z. Wu ◽  
H. A. ElMaraghy

Abstract This paper focuses on the development of a procedure and algorithms for the systematic comparison of geometric variations of measured features with their specified geometric tolerances. To automate the inspection of mechanical parts, it is necessary to analyze the measurement data captured by coordinate measuring machines (CMM) in order to detect out-of-tolerance conditions. A procedure for determining the geometric tolerances from the measured three dimensional coordinates on the surface of a cylindrical feature is presented. This procedure follows the definitions of the geometric tolerances used in the current Standards, and is capable of determining the value of each geometric tolerance from the composite 3-D data. The developed algorithms adopt the minimum tolerance zone criterion. Nonlinear numerical optimization techniques are used to fit the data to the minimum tolerance zone. Two test cases are given in the paper which demonstrate the successful determination of geometric tolerances from given simulated data.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Hussam Mutwalli ◽  
Michael Braian ◽  
Deyar Mahmood ◽  
Christel Larsson

Aim. To measure the trueness and precision under repeatable conditions for different intraoral scanners (IOSs) when scanning fully edentulous arch with multiple implants. Materials and Methods. Three IOSs and one industrial scanner were used to scan one edentulous master cast containing five implant scan bodies and three spheres. The cast was scanned thirty times with each scanner device. All scans were analyzed in the inspect software, and three-dimensional locations of the implants and the interarch distance between the spheres were measured. The values were compared to measurements made with one coordinate measuring machine (true value). One-way ANOVA was used to calculate the differences between IOSs and in comparison with the true value. Results. Significant differences were found between all IOSs. For the implant measurements, Trios 3 had the lowest trueness (≤114 μm), followed by Trios 3 mono (≤63 μm) and Itero element (≤−41 μm). Trios had the lowest precision (≤135 μm), followed by Itero element (≤101 μm) and Trios 3 mono (≤100 μm). With regard to the interarch distance measurements, Trios 3 had the lowest trueness (≤68 μm), followed by Trios 3 mono (≤45 μm) and Itero element (≤40 μm). Trios 3 had the lowest precision (≤206 μm), followed by Itero element (≤124 μm) and Trios 3 mono (≤111 μm). Conclusion. The results from this in vitro study suggest that precision is low for the tested IOS devices when scanning fully edentulous arches with multiple implants.


Author(s):  
Qingjin Peng ◽  
Hector Sanchez

The reverse design develops new products based on the improvement of existing products. The shape recovery of three-dimensional (3D) objects is the basis of the product reverse design. 3D digitization technology is an important tool for the 3D shape recovery. This paper analyses the current 3D data acquisition technology. The accuracy and performance of the 3D laser scanner is evaluated. A cost-effective approach is proposed to recover 3D shape of objects using a structured-light technique. Details of the proposed method are described. Application examples are presented. The accuracy is evaluated using a coordinate measuring machine.


2010 ◽  
Vol 102-104 ◽  
pp. 189-193
Author(s):  
Ling Yun Jiang ◽  
Zhi Biao Wang

The process of creating a CAD model from an object is mainly made up of two steps: the data collection through digital measurement and the construction of parameterized and revisable model. This paper discusses the measuring process and technical problems of the Coordinate Measuring Machine (CMM) and non-contact sensor. Through comparative analysis, we determine the application scope of those approaches in measuring different dimensions of the same objects considering the time efficiency and tolerance requirement. This paper divide the objects into two categories: freeform feature objects and regular feature objects. As for the freeform feature objects, people could fit wrap-around B-spline surfaces to construct the model. Regular feature objects for mass produce contain machined surfaces which should be precisely measured and modeled. The model of regular feature object should be constructed by three-dimensional modeling software, so that it is parametric and revisable for changing and improving the original design. Sizes and position of important surfaces of the model are acquired from CMM, and those of non-important features are fitted though point cloud processing. Some profile can’t be measured directly from CMM but should be precise, so this paper proposed two methods to construct profile line and analyze error by comparing it with point cloud.


2018 ◽  
Vol 232 ◽  
pp. 02015
Author(s):  
Zhihua Jiang ◽  
Wenjian Zhang ◽  
Lizhen Cui

Three dimensional laser scanning coordinate measuring machine is suitable for the measurement of 3D printing products, and its measuring range depends on the three coordinate measuring machine. It is the main 3D printing product measuring instrument [1]. In this paper, the principle of laser scanning three coordinate measuring machine is analyzed. The accuracy and reliability of the calibration system for 3D printing products are verified. According to the newly revised JJF 1064 Calibration specification for coordinate measuring machines [3], it is calibrated.


2021 ◽  
Author(s):  
Yu Tang ◽  
Jacopo Niccolo Cerasoni ◽  
Emily Yuko Hallett

Photogrammetry is a method of calculating the three-dimensional shape of an object from a set of images. The advantages of Photogrammetry include the ability to record the shape of an object in a short time and with high accuracy without contact. In addition, the generated model can be displayed without textures. Here, the High Resolution Photogrammetry method is presented, which describes the use of photogrammetric techniques to take pictures and generate models. This method aims to give a comprehensive and extensive description for the development of high resolution 3D models, merging the well known techniques used in academic and computer graphic fields, allowing anyone to independently produce high resolution and quantifiable models for any need.


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