scholarly journals A histogram statistical method for the detection of localized faults in deep groove ball bearing

2017 ◽  
Vol 123 ◽  
pp. 00009 ◽  
Author(s):  
Shang-Chih Lin ◽  
Yennun Huang
Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1105
Author(s):  
Jianhua Zhao ◽  
Lanchun Xing ◽  
Sheng Li ◽  
Weidong Yan ◽  
Dianrong Gao ◽  
...  

The magnetic-liquid double suspension bearing (MLDSB) is a new type of suspension bearing, with electromagnetic suspension as the main part and hydrostatic supports as the auxiliary part. It can greatly improve the bearing capacity and stiffness of rotor-bearing systems and is suitable for a medium speed, heavy load, and frequent starting occasions. Compared with the active electromagnetic bearing system, the traditional protective bearing device is replaced by the hydrostatic system in MLDSB, and the impact-rubbing phenomenon can be restrained and buffered. Thus, the probability and degree of friction and wear between the rotor and the magnetic pole are reduced drastically when the electromagnetic system fails. In order to explore the difference in the dynamic behavior law of the impact-rubbing phenomenon between the traditional protection device and hydrostatic system, the dynamic equations of the rotor impact-rubbing in three kinds of protection devices (fixed ring/deep groove ball bearing/hydrostatic system) under electromagnetic failure mode are established, and the axial trajectory and motion law of the rotor are numerically simulated. Finally, the dynamic behavior characteristics of the rotor are compared and analyzed. The results show that: Among the three kinds of protection devices (fixed ring/deep groove ball bearing/hydrostatic system), the hydrostatic system has the least influence on bouncing time, impact-rubbing force, and impact-rubbing degree, and the maximum impact-rubbing force of MLDSB is greatly reduced. Therefore, the protective bear is not required to be installed in the MLDSB. This study provides the basis for the theory of the “gap impact-rubbing” of MLDSB under electromagnetic failure, and helps to identify electromagnetic faults.


2015 ◽  
Vol 1095 ◽  
pp. 883-887 ◽  
Author(s):  
Bao Shou Sun ◽  
Geng Feng ◽  
Xue Dao Shu ◽  
Liang Tao Qi ◽  
Shuo Pang

There is a close relationship between cold ring rolling product quality and ring diameter growth rate in cold rolling process, but the technological parameters are main factors in influencing ring diameter growth. The paper used both numerical simulation and experimental verification to study the effect of the core roller speed and wide-diameter ratio on increment of ring diameter in cold rolling process of deep groove ball bearing inner ring. It is found that the core roller has greater influence on diameter growth, and the faster the feeding speed of core roller is , the greater the increment of ring diameter is. Finally, it is verified that the agreement between numerical simulation and experiments is good.


2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Jing Liu ◽  
Yimin Shao ◽  
W. D. Zhu

Vibration characteristics of a deep groove ball bearing caused by a localized surface defect are greatly affected by defect sizes, such as the length, width, and depth. However, effects of the defect depth, the time-varying contact stiffness between the ball and defect, and the relationship between the time-varying contact stiffness and defect sizes have not been considered in previous defect models. In this work, a new defect model considering a new force–deflection relationship is presented to replace the Hertzian force–deflection relationship to describe the ball-line contact between the ball and defect edge. Both the time-varying displacement impulse and time-varying contact stiffness are considered. The relationship between the time-varying contact stiffness and defect sizes is obtained. Effects of defect sizes on the vibrations of the deep groove ball bearing, especially the defect depth that cannot be described by previous defect models, are investigated. The simulation results are compared with those from the previous defect models. The results show that the model developed can predict a more realistic impulse caused by a localized surface defect for dynamic simulation of the deep groove ball bearing. An experimental investigation is also presented to validate the proposed model.


Author(s):  
Minjie Sun ◽  
Haojie Xu ◽  
Qi An

Raceway waviness error is the main reason to cause rolling elements to vibrate along axial direction and emit noise. In this paper, the mechanical analysis on deep groove ball bearing is carried out. With auto-correlation function, random surface waviness of both inner and outer raceways is simulated. A contact model of rolling elements and raceways considering surface waviness is established. Combining with the theory of acoustic equation, a calculation model is established for the noise caused by vibration of rolling elements and inner ring. The results show that with the decrease of machining accuracy, the noise of rolling elements increases due to axial vibration; with the increase of rotation speed, the noise also increases. Besides, the spectrum of radiation noise of inner raceway with different waviness amplitudes is given. The results indicate that the 3-D waviness on raceway surface has an influence on the vibration and the noise emitted by both rolling elements and inner ring, and provide guidance for sound control in deep groove rolling bearing.


2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Yang Liu ◽  
Jiyuan Han ◽  
Siyao Zhao ◽  
Qingyu Meng ◽  
Tuo Shi ◽  
...  

Aiming at the analysis of the dynamic characteristics of the rotor system supported by deep groove ball bearings, the dynamic model of the double-disk rotor system supported by deep groove ball bearings was established. In this paper, the nonlinear finite element method is used combined with the structural characteristics of deep groove ball bearings. Based on the nonlinear Hertz contact theory, the mechanical model of deep groove ball bearings is obtained. The excitation response results of the rotor system nodes are solved by using the Newmark-β numerical solution method combined with the Newton–Raphson iterative method. The vibration characteristics of the rotor system supported by deep groove ball bearings are studied deeply. In addition, the effect of varying compliance vibration (VC vibration) caused by the change in bearing support stiffness on the dynamics of the system is considered. The time domain and frequency domain characteristics of the rotor system at different speeds, as well as the influence of bearing clearance and bearing inner ring’s acceleration on the dynamics of the rotor system are analyzed. The research shows that the VC vibration of the bearing has a great influence on the motion of the rotor system when the rotational speed is low. Moreover, reasonable control of bearing clearance can reduce the mutual impact between the bearing rolling element and the inner or outer rings of the bearing and reduce the influence of unstable bearing motion on the vibration characteristics of the rotor system. The results can provide theoretical basis for the subsequent study of the nonlinear vibration characteristics of the deep groove ball bearing rotor system.


Author(s):  
Yang Zhao ◽  
Guihua Dong ◽  
Heng Liu ◽  
Fengtao Wang ◽  
Meng Li ◽  
...  

The paper investigates the role of radial load and rotating speed on the high frequency vibration of a deep groove ball bearing. Firstly, a bearing dynamic model with 6-DOF balls was established, considering the interactions between balls, races and the cage. The dynamic model was solved by fourth order varying steps Runge-Kutta integration. The frequency spectrums of dynamic response of races were analyzed with yule-walker and FFT. Secondly, a verification experiment was done with different radial loads and speeds. Finally, compared with the numerical and experimental results, the similar trend of the high frequency vibration was emerged. Higher vibration frequencies result with increasing bearing load; higher vibration amplitude cause by more quickly rotating speed. That is because the nature frequencies of the races are excited by the contact and shock between balls and races when balls leave from the non-load to the load zone. The frequency spectrums were also affected by the interaction between the balls and cage.


2014 ◽  
Vol 574 ◽  
pp. 21-26 ◽  
Author(s):  
Hua Rong Xin ◽  
Lin Zhu

The 3D nonlinear contact model of a deep groove ball bearing was established in ANSYS Workbench software. With the reasonable setting of the boundary conditions,the contact stress and deformation are calculated in Static Structural (ANSYS) by using the finite element method,and the contact stress and deformation of the inner ring, the outer ring and the rolling elements were obtained. Furthermore, the computational values are consistent with the Hertz values. The results show that solving the bearing contact problem with ANSYS Workbench software is feasible and it coincides with the stress and deformation of the actual situation. The FEM results provide reference for the design,optimization and failure analysis of rolling bearings and have practical engineering value.


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