scholarly journals Evaluation of Estimation Methods for Shear Fatigue Properties and Correlations with Uniaxial Fatigue Properties for Steels and Titanium Alloys

2018 ◽  
Vol 165 ◽  
pp. 16012 ◽  
Author(s):  
Shahriar Sharifimehr ◽  
Ali Fatemi

The goal of this study was to evaluate the accuracy of different methods in correlating uniaxial fatigue properties to shear fatigue properties, as well as finding a reliable estimation method which is able to predict the shear fatigue behavior of steels and titanium alloys from their monotonic properties. In order to do so, axial monotonic as well as axial and torsion fatigue tests were performed on two types of steel and a Ti-6Al-4V alloy. The results of these tests along with test results of 23 types of carbon steel, Inconel 718, and three types of titanium alloys commonly used in the industry were analyzed. It was found that von Mises and maximum principal strain criteria were able to effectively correlate uniaxial fatigue properties to shear fatigue properties for ductile and brittle behaving materials, respectively. Also, it was observed that for steels and Inconel 718 obtaining shear fatigue properties from uniaxial fatigue properties which are in turn calculated from Roessle-Fatemi estimation method resulted in reasonable estimations when compared to experimentally obtained uniaxial fatigue properties. Furthermore, a modification was made to the Roessle-Fatemi hardness method in order to adjust it to fatigue behavior of titanium alloys. The modified method, which was derived from uniaxial fatigue properties of titanium alloys with Brinell hardness between 240 and 353 proved to be accurate in predicting the shear fatigue behaviors.

2011 ◽  
Vol 493-494 ◽  
pp. 930-935 ◽  
Author(s):  
Emin Erkan Aşik ◽  
Gül Ipek Nakaş ◽  
Şakir Bor

Porous titanium alloys have been extensively studied in biomedical applications due to their elastic moduli similar to that of bone compared to other implant materials. Accordingly, TiNi and Ti-6Al-4V foams have been widely characterized in terms of their various mechanical properties; however, their fatigue properties have not been well studied, even though, it has a vital importance in structural applications such as medical implants. In this study, porous titanium alloys were processed via sintering at 1200 °C for 2 hours employing Mg space holder technique. TiNi and Ti-6Al-4V alloys with a porosity of 49 and 51 vol.%, respectively, were mechanically characterized by monotonic and cyclic compression tests. The compressive strength was determined to be 148 MPa for TiNi foams whereas 172 MPa for Ti-6Al-4V foams with homogenously distributed pores having diameters in the range of 250-600 µm. Endurance limit values were determined relative to the yield strength of each porous alloy in order to enable the comparison of fatigue behavior. The fatigue tests applied with a frequency of 5 Hz and a constant stress ratio (σmin/σmax) of 0.1 have revealed that porous TiNi alloys have an endurance limit of approximately 0.6 σy whereas porous Ti-6Al-4V alloys have an endurance limit of approximately 0.75 σy. The differences and similarities in the microstructure and their effect on mechanical behavior of the two alloys were also studied by employing scanning electron microscope (SEM).


2014 ◽  
Vol 891-892 ◽  
pp. 1451-1456
Author(s):  
Elena Bassoli ◽  
Andrea Baldini ◽  
Andrea Gatto ◽  
Antonio Strozzi ◽  
Lucia Denti

Difficult-to cut-materials are associated with premature tool failure, most likely in the case of complex geometries and this shapes. However, Nickel-based alloys are commonly used in high-temperature and aerospace applications, where thin deep holes are often required. Then, the only viable manufacturing solution relies on non-contact processes, like electrodischarge (ED) drilling. Morphology of ED machined surfaces is significantly different than obtained by metal-cutting operation and is known to jeopardize fatigue strength, but the extent needs to be gauged and related to the process parameters. Aim of the paper is to study the effect of holes (0.8 mm diameter, aspect ratio 10) produced by ED drilling on the fatigue life of Inconel 718. Rotating bending fatigue tests are carried out on specimens drilled under two ED setups, as well as with a traditional cutting tool. Specimens free from holes are fatigued under the same conditions for comparison. Based on previous studies, extremal ED parameters are selected, giving best surface finish versus highest productivity. S-N curves show that the ED process causes a decrease of the fatigue resistance with respect to traditional drilling, whereas the effect of different ED setups is negligible. Maximum productivity can thus be pursued with no threat to fatigue performance. The fatigue limit variation is quantified by using the superposition effect principle: ED drilling causes an increase of the stress concentration factor around 25% if compared to traditional drilling. The macroscopic fatigue behavior is integrated with a study of the effects of the different drilling processes in the micro-scale, by means of a microstructural and fractographic analysis.


2011 ◽  
Vol 295-297 ◽  
pp. 2386-2389 ◽  
Author(s):  
Ren Hui Tian ◽  
Qiao Lin Ouyang ◽  
Qing Yuan Wang

In order to investigate the effect of plasma nitriding treatment on fatigue behavior of titanium alloys, very high cycle fatigue tests were carried out for Ti-6Al-4V alloy using an ultrasonic fatigue machine under load control conditions for stress ratios of R=-1 at frequency of ƒ=20KHz. Experiment results showed that plasma nitriding treatment played the principal role in the internal fatigue crack initiation. More importantly, plasma nitriding treatment had a detrimental effect on fatigue properties of the investigated Ti-6Al-4V alloy, and the fatigue strength of material after plasma nitriding treatment appeared to be significantly reduced about 17% over the untreated material.


2018 ◽  
Vol 165 ◽  
pp. 06001 ◽  
Author(s):  
André Reck ◽  
Stefan Pilz ◽  
Ulrich Thormann ◽  
Volker Alt ◽  
Annett Gebert ◽  
...  

This study examined the fatigue properties of a newly developed cast and thermomechanical processed (β)-Ti-40Nb alloy for a possible application as biomedical alloy due to exceptional low Young’s modulus (64-73 GPa), high corrosion resistance and ductility (20-26%). Focusing on the influence of two microstructural states with fully recrystallized β-grain structure as well as an aged condition with nanometer-sized ω-precipitates, tension-compression fatigue tests (R=-1) were carried out under lab-air and showed significant differences depending on the β-phase stability under cyclic loading. Present ω- precipitates stabilized the β-phase against martensitic α’’ phase transformations leading to an increased fatigue limit of 288 MPa compared to the recrystallized state (225 MPa), where mechanical polishing and subsequent cyclic loading led to formation of α’’-phase due to the metastability of the β-phase. Additional studied commercially available (β)-Ti-45Nb alloy revealed slightly higher fatigue strength (300 MPa) and suggest a change in the dominating cyclic deformation mechanisms according to the sensitive dependence on the Nb-content. Further tests in simulated body fluid (SBF) at 37°C showed no decrease in fatigue strength due to the effect of corrosion and prove the excellent corrosion fatigue resistance of this alloy type under given test conditions.


2018 ◽  
Vol 165 ◽  
pp. 08002 ◽  
Author(s):  
Hamza Lamnii ◽  
Moussa Nait-Abdelaziz ◽  
Georges Ayoub ◽  
Jean-Michel Gloaguen ◽  
Ulrich Maschke ◽  
...  

Polymers operating in various weathering conditions must be assessed for lifetime performance. Particularly, ultraviolet (UV) radiations alters the chemical structure and therefore affect the mechanical and fatigue properties. The UV irradiation alters the polymer chemical structure, which results into a degradation of the mechanical and fatigue behavior of the polymer. The polymer properties degradation due to UV irradiation is the result of a competitive process of chain scission versus post-crosslinking. Although few studied investigated the effect of UV irradiation on the mechanical behaviour of thermoplastics, fewer examined the UV irradiation effect on the fatigue life of polymers. This study focuses on investigating the effect of UV irradiation on the fatigue properties of bulk semi-crystalline polymer; the low density Polyethylene (LDPE). Tensile specimens were exposed to different dose values of UV irradiation then subjected to fatigue loading. The fatigue tests were achieved under constant stress amplitude at a frequency of 1Hz. The results show an important decrease of the fatigue limit with increasing absorbed UV irradiation dose.


2012 ◽  
Vol 268-270 ◽  
pp. 87-91
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


2007 ◽  
Vol 353-358 ◽  
pp. 2908-2911
Author(s):  
Ning Bai ◽  
Xu Chen ◽  
Xin Li

A series of torsional fatigue tests were conducted on 63Sn-37Pb and Sn-0.7Cu solders. A continuous load drop was observed during the test. It was found that the load drop percentage had little effect on the elastic strain-life curve but strong effect on the plastic strain-life curve. The fatigue strength coefficient, fatigue strength exponent and fatigue ductility exponent had no great changes with the load drop. However, fatigue ductility coefficient showed a great difference and was linearly varying with load drop. A fatigue criterion of Coffin-Manson type was proposed in relation to load drop. The descending curve of the stress range with cycle was observed to consist of transient, steady state and tertiary regions. The percentage of load drop corresponding to the turning point from the steady state to the tertiary region was about 25% for all strain ranges of 63Sn-37Pb, and 30% for all strain ranges of Sn-0.7Cu. The torsional fatigue lives were correlated with von Mises equivalent strain amplitudes well. The fatigue behavior of Sn-0.7Cu is better than that of 63Sn-37Pb.


2021 ◽  
Vol 11 (23) ◽  
pp. 11196
Author(s):  
Matthias Hillebrand ◽  
Maximilian Schmidt ◽  
Katrin Wieneke ◽  
Martin Classen ◽  
Josef Hegger

Due to their high cost efficiency and flexibility, semi-precast concrete slabs with lattice girders are widely used in constructions all over the world. Prefabricated concrete slabs, combined with in situ concrete topping, exhibit a quasi-monolithic structural behavior in which lattice girders serve as vertical shear reinforcement and ensure the transfer of longitudinal shear within the interface, acting in combination with concrete-to-concrete bonding mechanisms. To be applicable in industrial and bridge construction, semi-precast slabs need to have sufficient resistance against fatigue failure. To improve and expand the limits of application, theoretical and experimental investigations are conducted at the Institute of Structural Concrete (IMB), RWTH Aachen University. To investigate the fatigue behavior of lattice girders, small size tests with lattice girder diagonals were carried out. These test results have been used to derive an S–N curve (S: stress, N: number of load cycles) for lattice girders for a more refined fatigue design. Subsequently, the fatigue behavior of semi-precast slabs with lattice girders was investigated by fatigue tests on single-span slab segments. The fatigue design regulations of lattice girders according to technical approvals can generally be confirmed by this test program; however, they tend to be conservative. The use of the derived S–N curve leads to significantly improved agreement of fatigue behavior observed in tests and design expressions.


2019 ◽  
Vol 300 ◽  
pp. 05001 ◽  
Author(s):  
Mohammadreza Amjadi ◽  
Ali Fatemi

High-Density Polyethylene (HDPE) is used in many industries with many applications from automotive industry to biomedical implants. It can be manufactured using different processing techniques including compression molding, injection molding, and blow molding. Multiaxial loading and non-proportionality between different loading sources are inevitable in many applications. It is shown that the common multiaxial fatigue criteria such as von Mises equivalent stress are not able to correlate the multiaxial fatigue data. In this study, multiaxial fatigue behavior of neat HDPE is investigated using hollow tubular specimens through experimental fatigue tests. Axial, torsion, and combined in phase and out-of-phase axial-torsion fatigue tests were conducted. Stress concentration effect on multiaxial fatigue behavior was also studied. Experimental results and analytical models used to account for the aforementioned effects are presented and discussed in this paper.


2012 ◽  
Vol 622-623 ◽  
pp. 1340-1344
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


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