scholarly journals AHP method to determine the optimal technological variant for maxillofacial implant fabrication

2018 ◽  
Vol 178 ◽  
pp. 03012
Author(s):  
Luciana Laura Dincă ◽  
Alexandra Banu ◽  
Aurelian Vişan ◽  
Nicolae Ionescu
Keyword(s):  
Additive Manufacturing ◽  
Mechanical Strength ◽  
Technological Process ◽  
Clinical Case ◽  
Metallic Materials ◽  
Optimal Process ◽  
Ahp Method ◽  
Materials Used ◽  
Manufacturing Technologies ◽  
The Right

The paper describes different technologies for manufacturing maxillofacial implant. By using the AHP method the AM, the direct manufacturing technology SLM is the optimal process. Technological variants for obtaining a maxillofacial implant that replaces the right zygomatic bone and a part of maxilla, based on a real clinical case are presented. Starting from the possibility of processing the biocompatible metallic materials used in the oral and maxillofacial technique, it is possible to classify the technological process variants in procedures that use and do not use additive manufacturing technologies. The aim of this paper is to show how important it is to select the optimal technological process in obtaining a maxillofacial implant. It has been analyzed the technological processes of achieving the maxillofacial implant, both those which use the additive manufacturing technologies and those which do not use such technologies, highlighting not only the benefits but also their limits. Based on criteria such as: mechanical strength, porosity, roughness, accuracy, anchorage, time and cost, by using the AHP method, it is possible to choose the optimal technological process for achieving the maxillofacial implant.

Corrective Solutions for the Shaft with Flange Used for Fixing the Blade on a 5 kW Wind Turbine to Withstand Extreme Weather Conditions

2014 ◽  
Vol 1029 ◽  
pp. 118-123
Author(s):  
Rodica Bădărău ◽  
Teodor Miloş ◽  
Ilare Bordeaşu ◽  
Adrian Bej
Keyword(s):  
Mechanical Strength ◽  
Wind Turbine ◽  
Weather Conditions ◽  
Extreme Weather ◽  
Original Solution ◽  
Root Area ◽  
Materials Used ◽  
Improved Design ◽  
The Right ◽  
Technical Solutions

The paper presents a case study on the original solution of a flange shaft as part of the root area of a 5 kW wind turbine blade. There were analyzed the causes that led to the shaft breakage under wind loadings in extreme weather conditions, and consequently technical solutions have been searched in order to improve the shaft design making it more reliable as mechanical strength at extreme wind loadings. The flange shaft is a welded subassembly that keeps the blades attached to the rotor hub. The first part of the paper consists in an analysis referring the loading status, the materials used for blade manufacturing, the identification of critical areas where the breaking was initiated and also the causes for which the materials assumed and specified in the technical design and manufacturing technology failed under loading at wind gusts of about 30 m/sec. Based on this preliminary analysis, the second part of the paper presents the technical solutions which were considered in reference to the materials and the improved design concept aiming to provide the right mechanical strength necessary to withstand specific wind loadings in extreme weather conditions.

Innovative approaches to designing and manufacturing a prosthetic thumb

2020 ◽  
pp. 030936462094971 ◽  
Author(s):  
Branko Štefanovič ◽  
Monika Michalíková ◽  
Lucia Bednarčíková ◽  
Marianna Trebuňová ◽  
Jozef Živčák
Keyword(s):  
Additive Manufacturing ◽  
3D Scanning ◽  
Metacarpal Bone ◽  
Point Of View ◽  
Dominant Hand ◽  
Fused Filament Fabrication ◽  
Conventional Methods ◽  
Manufacturing Technologies ◽  
The Right ◽  
Manufacturing Time

Case description: Conventional methods for producing custom prosthetic fingers are time-consuming, can be uncomfortable for the patient, and require a skilled prosthetist. The subject was a 40-year-old male with congenital absence of the thumb and related metacarpal bone on the right non-dominant hand, anomaly of the lengths of individual upper limb segments, and contracture of the elbow joint. This hand presentation made it impossible for him to perform thumb opposition, which is a very important function for common daily activities. Objective: The goal was to design an individual passive thumb prosthesis using free open-source software, 3D scanning technology, and additive manufacturing methods (i.e., fused filament fabrication). Study design: Case report. Treatment: Artificial thumb prostheses with two types of bases and fastening interfaces were designed and manufactured. One combination was chosen as the best alternative. Outcomes: The shape, positioning, firmness, and fastening of the prosthesis were compliant enough for the patient to be able to hold objects with his healthy fingers and artificial thumb. This innovative approach to fabrication of a custom thumb prosthesis provided considerable advantages in terms of custom sizing, manufacturing time, rapid production, iteration, comfort, and costs when compared to conventional methods of manufacturing a hand prosthesis. Conclusion: The methodology of designing and manufacturing a prosthetic thumb using 3D scanning and additive manufacturing technologies have been demonstrated to be adequate from a practical point of view. These technologies show potential for use in the practice of prosthetics.

scholarly journals Review on Additive Manufacturing of Multi-Material Parts: Progress and Challenges

2021 ◽  
Vol 6 (1) ◽  
pp. 4
Author(s):  
Seymur Hasanov ◽  
Suhas Alkunte ◽  
Mithila Rajeshirke ◽  
Ankit Gupta ◽  
Orkhan Huseynov ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Research And Development ◽  
Manufacturing Processes ◽  
Material Interfaces ◽  
Material Compatibility ◽  
The Future ◽  
Materials Used ◽  
Future Direction ◽  
Manufacturing Technologies ◽  
Functional Components

Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in the automotive, aerospace, biomedical and dentistry fields were demonstrated. An investigation on the current challenges was also carried out to predict the future direction of MMAM processes. It was concluded that further research and development is needed in the design of multi-material interfaces, manufacturing processes and the material compatibility of MMAM parts.

scholarly journals Additive Manufacturing Technologies: An Overview about 3D Printing Methods and Future Prospects

Complexity ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-30 ◽  
Author(s):  
Mariano Jiménez ◽  
Luis Romero ◽  
Iris A. Domínguez ◽  
María del Mar Espinosa ◽  
Manuel Domínguez
Keyword(s):  
Additive Manufacturing ◽  
Sustainable Manufacturing ◽  
Academic Field ◽  
Geometrical Complexity ◽  
Production Run ◽  
Professional Field ◽  
Manufacturing Techniques ◽  
Materials Used ◽  
Lower Tool ◽  
Manufacturing Technologies

The use of conventional manufacturing methods is mainly limited by the size of the production run and the geometrical complexity of the component, and as a result we are occasionally forced to use processes and tools that increase the final cost of the element being produced. Additive manufacturing techniques provide major competitive advantages due to the fact that they adapt to the geometrical complexity and customised design of the part to be manufactured. The following may also be achieved according to field of application: lighter weight products, multimaterial products, ergonomic products, efficient short production runs, fewer assembly errors and, therefore, lower associated costs, lower tool investment costs, a combination of different manufacturing processes, an optimised use of materials, and a more sustainable manufacturing process. Additive manufacturing is seen as being one of the major revolutionary industrial processes of the next few years. Additive manufacturing has several alternatives ranging from simple RepRap machines to complex fused metal deposition systems. This paper will expand upon the structural design of the machines, their history, classification, the alternatives existing today, materials used and their characteristics, the technology limitations, and also the prospects that are opening up for different technologies both in the professional field of innovation and the academic field of research. It is important to say that the choice of technology is directly dependent on the particular application being planned: first the application and then the technology.

Laser Consolidation: A Novel Additive Manufacturing Process for Making Net-Shape Functional Metallic Components for Gas Turbine Applications

2015 ◽  
Author(s):  
Lijue Xue ◽  
Yangsheng Li ◽  
Jianyin Chen ◽  
Shaodong Wang
Keyword(s):  
Additive Manufacturing ◽  
Gas Turbine ◽  
Manufacturing Process ◽  
High Performance ◽  
National Research Council ◽  
Dimensional Accuracy ◽  
Materials Used ◽  
Manufacturing Technologies ◽  
Metallic Parts ◽  
Functional Components

Laser consolidation (LC) is a novel additive manufacturing process being developed by the National Research Council Canada (NRC) at its London facility. LC offers unique capabilities in the production of net-shape functional metallic parts requiring no further post-machining. NRC’s LC technology has achieved dimensional accuracy of up to +/−0.05 mm with a surface finish up to 1 μm Ra (depending on the materials used in the manufacturing process). The LC process differs from other additive manufacturing technologies by its high precision deposition system that can build functional parts or features on top of existing parts using various high performance materials and alloys. In this paper, laser consolidation of various high performance materials (such as Ni-base super alloys and Ti-6Al-4V alloy) will be discussed and the examples will be given on building complex functional components and repairing parts otherwise unrepairable for gas turbine and other applications.

scholarly journals An overview of additive manufacturing technologies for musical wind instruments

2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Ajith Damodaran ◽  
M. Sugavaneswaran ◽  
Larry Lessard
Keyword(s):  
Additive Manufacturing ◽  
Processing Parameters ◽  
Design Parameters ◽  
Wind Instruments ◽  
Systematic Review Methodology ◽  
Professional Musicians ◽  
Ancient Music ◽  
Materials Used ◽  
Technical Features ◽  
Manufacturing Technologies

AbstractThis paper aimed to provide a foundation database for understanding the important applications of the different additive manufacturing (AM) technologies for musical wind instruments. A systematic review methodology was adopted in this study. The different AM techniques, materials used, the technical features, and processing parameters uniquely related to wind instruments were discussed. Selected heterogeneous applications demonstrate how AM techniques are being exploited in the innovation, improvement in aesthetics of the existing wind instruments, understanding the ancient music, and personalization with its capability to tune specific instrument design parameters for professional musicians.

scholarly journals Review on Additive Manufacturing of Multi-Material Parts: Progress and Challenges

2021 ◽  
Author(s):  
Seymur Hasanov ◽  
Suhas Alkunte ◽  
Mithila Rajeshirke ◽  
Ankit Gupta ◽  
Orkhan Huseynov ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Research And Development ◽  
Manufacturing Processes ◽  
Material Interfaces ◽  
Material Compatibility ◽  
The Future ◽  
Materials Used ◽  
Future Direction ◽  
Manufacturing Technologies ◽  
Functional Components

Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in automotive, aerospace, biomedical and dentistry field were demonstrated. Investigation on the current challenges were also carried out to predict the future direction of MMAM processes. It is concluded that the further research and development needed in the design of multi-material interfaces, manufacturing processes and material compatibility of MMAM parts are necessary.

Review of the method design and additive manufacturing of gears

2021 ◽  
Vol 70 (2) ◽  
pp. 15-34
Author(s):  
Jakub Łuszczek
Keyword(s):  
Additive Manufacturing ◽  
Industrial Revolution ◽  
Wide Spectrum ◽  
Metallic Materials ◽  
Geometric Accuracy ◽  
Future Directions ◽  
Gear Design ◽  
Fourth Industrial Revolution ◽  
Main Components ◽  
Manufacturing Technologies

Additive manufacturing technology is one of the main components of the fourth industrial revolution known as Industry 4.0. Over the last decades, the increase in the dynamics of the development of this technology manifests itself in the form of a wide spectrum of implementations of the methods in the production processes of many elements. This paper presents the latest achievements in the production of gears where the additive technologies have been applied with the use of polymers and metallic materials. The most frequently used methods in this field were indicated, as well as problems related to geometric accuracy or fatigue life of elements manufactured with the use of the methods mentioned. In addition, future directions of gear design, the implementation of which was possible thanks to the use of AM, as well as the scope of research that should be undertaken in this area in the future, were defined. Keywords: mechanical engineering, manufacturing technologies, additive manufacturing, gears

scholarly journals High Entropy Alloys Manufactured by Additive Manufacturing

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 639 ◽  
Author(s):  
José M. Torralba ◽  
Mónica Campos
Keyword(s):  
Additive Manufacturing ◽  
Review Paper ◽  
Physical Metallurgy ◽  
High Entropy Alloys ◽  
Metallic Materials ◽  
Processing Conditions ◽  
High Entropy ◽  
New Material ◽  
Manufacturing Technologies ◽  
Structure And Microstructure

High entropy alloys have attracted much interest over the last 16 years due to their promising an unusual properties in different fields that offer many new possible application. Additionally, additive manufacturing has drawn attention due to its versatility and flexibility ahead of a new material challenge, being a suitable technology for the development of metallic materials. Moreover, high entropy alloys have demonstrated that many gaps exist in the literature on its physical metallurgy, and in this sense, additive manufacturing could be a feasible technology for solving many of these challenges. In this review paper the newest literature on this topic is condensed into three different aspects: the different additive manufacturing technologies employed to process high entropy alloys, the influence of the processing conditions and composition on the expected structure and microstructure and information about the mechanical and corrosion behavior of these alloys.

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