Temperature feedback algorithm for efficient electron beam heating of titanium melt

2019 ◽  
Vol 116 (4) ◽  
pp. 420
Author(s):  
Yurii Tsybrii ◽  
Heorhiy Grabovskiy
Keyword(s):  
Electron Beam ◽  
Three Dimensional ◽  
Uniform Heating ◽  
Furnace Charge ◽  
Temperature Feedback ◽  
Distribution Uniformity ◽  
Feedback Algorithm ◽  
Combined Algorithm ◽  
Titanium Melt ◽  
Efficient Distribution

High-quality electron beam melting of titanium requires a uniform heating of the melt in the intermediate container of the electron beam unit and an efficient distribution of the power of the electron beam guns. In this study, we investigated the efficiency of different algorithms to control the electron beam trajectory. Three-dimensional transient heat transfer in the intermediate container was simulated using finite element method. It was shown that the standard algorithm, with a zigzag trajectory provides uniform heating of the melt in the absence of unmelted furnace charge. A temperature feedback algorithm allows heating the melt within the required temperature range in the presence of the furnace charge, but it doesn’t provide temperature distribution uniformity. Based on the mentioned algorithms, a combined algorithm was proposed which allows efficient heating of the melt regardless of the presence or absence of the furnace charge. The implementation of the combined algorithm into the technological process allows a substantial increase in the productivity of titanium melting.

Voids in Quenched Nickel

1968 ◽  
Vol 26 ◽  
pp. 266-267
Author(s):  
J. J. Laidler
Keyword(s):  
Electron Beam ◽  
Ambient Temperature ◽  
Cooling Rate ◽  
Three Dimensional ◽  
Cooling Curve ◽  
Polycrystalline Nickel ◽  
Quenching Temperature ◽  
Long Tail ◽  
Diffusion Pump

The presence of three-dimensional voids in quenched metals has long been suspected, and voids have indeed been observed directly in a number of metals. These include aluminum, platinum, and copper, silver and gold. Attempts at the production of observable quenched-in defects in nickel have been generally unsuccessful, so the present work was initiated in order to establish the conditions under which such defects may be formed.Electron beam zone-melted polycrystalline nickel foils, 99.997% pure, were quenched from 1420°C in an evacuated chamber into a bath containing a silicone diffusion pump fluid . The pressure in the chamber at the quenching temperature was less than 10-5 Torr . With an oil quench such as this, the cooling rate is approximately 5,000°C/second above 400°C; below 400°C, the cooling curve has a long tail. Therefore, the quenched specimens are aged in place for several seconds at a temperature which continuously approaches the ambient temperature of the system.

Nanoscale Self-Assembly Using Ion and Electron Beam Techniques: A Rapid Review

MRS Advances ◽  
2020 ◽  
Vol 5 (64) ◽  
pp. 3507-3520
Author(s):  
Chunhui Dai ◽  
Kriti Agarwal ◽  
Jeong-Hyun Cho
Keyword(s):  
Electron Beam ◽  
Self Assembly ◽  
Ion Beam ◽  
Three Dimensional ◽  
The Self ◽  
Stress Generation ◽  
Rapid Review ◽  
High Yield ◽  
3D Nanostructures ◽  
Self Assembled

AbstractNanoscale self-assembly, as a technique to transform two-dimensional (2D) planar patterns into three-dimensional (3D) nanoscale architectures, has achieved tremendous success in the past decade. However, an assembly process at nanoscale is easily affected by small unavoidable variations in sample conditions and reaction environment, resulting in a low yield. Recently, in-situ monitored self-assembly based on ion and electron irradiation has stood out as a promising candidate to overcome this limitation. The usage of ion and electron beam allows stress generation and real-time observation simultaneously, which significantly enhances the controllability of self-assembly. This enables the realization of various complex 3D nanostructures with a high yield. The additional dimension of the self-assembled 3D nanostructures opens the possibility to explore novel properties that cannot be demonstrated in 2D planar patterns. Here, we present a rapid review on the recent achievements and challenges in nanoscale self-assembly using electron and ion beam techniques, followed by a discussion of the novel optical properties achieved in the self-assembled 3D nanostructures.

scholarly journals Online Measurement of Deposit Surface in Electron Beam Freeform Fabrication

Sensors ◽  
2019 ◽  
Vol 19 (18) ◽  
pp. 4001 ◽  
Author(s):  
Shuhe Chang ◽  
Haoyu Zhang ◽  
Haiying Xu ◽  
Xinghua Sang ◽  
Li Wang ◽  
...  
Keyword(s):  
Electron Beam ◽  
3D Reconstruction ◽  
Three Dimensional ◽  
Thermal Conditions ◽  
Online Measurement ◽  
Three Dimensional Reconstruction ◽  
Continuous Change ◽  
Position Information ◽  
Freeform Fabrication ◽  
Dimensional Reconstruction

In the process of electron beam freeform fabrication (EBF3), due to the continuous change of thermal conditions and variability in wire feeding in the deposition process, geometric deviations are generated in the deposition of each layer. In order to prevent the layer-by-layer accumulation of the deviation, it is necessary to perform online geometry measurement for each deposition layer, based on which the error compensation can be done for the previous deposition layer in the next deposition layer. However, the traditional three-dimensional reconstruction method that employs structured laser cannot meet the requirements of long-term stable operation in the manufacturing process of EBF3. Therefore, this paper proposes a method to measure the deposit surfaces based on the position information of electron beam speckle, in which an electron beam is used to bombard the surface of the deposit to generate the speckle. Based on the structured information of the electron beam in the vacuum chamber, the three-dimensional reconstruction of the surface of the deposited parts is realized without need of additional structured laser sensor. In order to improve the detection accuracy, the detection error is theoretically analyzed and compensated. The absolute error after compensation is smaller than 0.1 mm, and the precision can reach 0.1%, which satisfies the requirements of 3D reconstruction of the deposited parts. An online measurement system is built for the surface of deposited parts in the process of electron beam freeform fabrication, which realizes the online 3D reconstruction of the surface of the deposited layer. In addition, in order to improve the detection stability of the whole system, the image processing algorithm suitable for this scene is designed. The reliability and speed of the algorithm are improved by ROI extraction, threshold segmentation, and expansion corrosion. In addition, the speckle size information can also reflect the thermal conditions of the surface of the deposited parts. Hence, it can be used for online detection of defects such as infusion and voids.

scholarly journals A three-dimensional steady state thermal fluid model of jumbo ingot casting during electron beam re-melting of Ti–6Al–4V

2014 ◽  
Vol 38 (14) ◽  
pp. 3607-3623 ◽  
Author(s):  
X. Zhao ◽  
C. Reilly ◽  
L. Yao ◽  
D.M. Maijer ◽  
S.L. Cockcroft ◽  
...  
Keyword(s):  
Electron Beam ◽  
Steady State ◽  
Fluid Model ◽  
Three Dimensional ◽  
Ingot Casting

scholarly journals A Three-Dimensional Simulation of Particle Distribution in a Separator and Structure Optimization with the Statistical Approach of Taguchi Method

2018 ◽  
Vol 2018 ◽  
pp. 1-10
Author(s):  
Jinjin Liu ◽  
Kai Liu ◽  
Tong Zhao ◽  
Zhuofei Xu
Keyword(s):  
Taguchi Method ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Structure Design ◽  
Dust Particles ◽  
Surface Element ◽  
Phase Method ◽  
Discrete Phase ◽  
Distribution Uniformity ◽  
Dimensional Simulation

A three-dimensional numerical simulation combining discrete phase method (DPM) and porous media based on the theory of Euler-Lagrange has been employed to investigate particles distribution in a separator. The DPM model is applied to monitor the movement of individual particles and calculate the contact force between them in the separator. The simulation results display the migration feature of dust particles over time and the distribution of particles on the surface element in porous region and reveal that the flow field influences the distribution uniformity of the particles in porous area directly. Based on the analysis, the structure of separator is optimized by the Taguchi method. An orthogonal relation motion has been established. The optimal solution is achieved by the calculation of the weight relationship. The calculated optimal structure is evaluated by the signal to noise (SNR). The result reveals that the values of SNR in case are eligible. As a result, the research of the separator points out a useful and improvable method for the parameter optimization of structure design.

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