scholarly journals The influence of cutting force on surface machining quality

2007 ◽  
Vol 45 (4) ◽  
pp. 899-911 ◽  
Author(s):  
X. Fan ◽  
M. Loftus
Keyword(s):  
Cutting Force ◽  
Surface Machining ◽  
Machining Quality

Research on Deep-hole Drilling Quality of High-strength Steel With Slender Gun Drill

2021 ◽  
Author(s):  
Jiabin Liang ◽  
Li Jiao ◽  
Pei Yan ◽  
Minghui Cheng ◽  
Tianyang Qiu ◽  
...  
Keyword(s):  
Cutting Force ◽  
High Strength Steel ◽  
Fluid Pressure ◽  
Cutting Speed ◽  
High Strength ◽  
Feed Speed ◽  
Machining Parameters ◽  
Deep Hole ◽  
Machining Quality ◽  
Gun Drill

Abstract There are a lot of problems exist in the processing of long and thin deep hole gun drilling of high strength steel, such as insufficient of the machining mechanism and characteristics of gun drilling, difficulty in selecting machining parameters, unknown influence mechanism of machining parameters on drilling force, drilling temperature and machining quality. In this paper, 42CrMo high strength steel is selected as the workpiece material. A numerical model of cutting force is established based on the mechanism of gun drill, and then the finite element simulation and processing test are carried out. The results show that the cutting force decreases with the increase of cutting speed, and increases with the increase of feed speed; the error between the theoretical and actual value is less than 10%. Cutting speed and feed speed have a great influence on machining quality, and the cutting fluid pressure mainly affects the surface roughness.

Influences of Ultrasonic Assistance in High Speed Lapping of Nano ZTA Engineering Ceramic on the Surface Machining Quality

2007 ◽  
Vol 359-360 ◽  
pp. 355-359 ◽  
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Chuan Shao Liu ◽  
Xun Sheng Zhu
Keyword(s):  
High Speed ◽  
Chip Thickness ◽  
Surface Profile ◽  
Abrasive Material ◽  
Regular Surface ◽  
Surface Machining ◽  
Machining Quality ◽  
Engineering Ceramic ◽  
Precision Finishing

Ultrasonic aided high speed lapping with solid abrasive material was put forward aimed at the precision finishing of nano ZTA engineering ceramic. Through theoretical analysis and contrast lapping experiments, the influences of ultrasonic assistance on the surface machining quality were clarified. Research results show that the maximum undeformed chip thickness in ultrasonic aided lapping is smaller than that in conventional lapping under the same conditions; ultrasonic assistance is beneficial to enlarging the range of ductile lapping regime and improving the surface quality of nano ZTA ceramic; with the application of ultrasonic vibration, smaller surface roughness and more regular surface profile can be obtained.

Virtual Prototyping Simulation of Flexible Multi-Point Auxiliary Support Fixture for Blade Machining

2014 ◽  
Vol 496-500 ◽  
pp. 1256-1259 ◽  
Author(s):  
Yan Cao ◽  
Jing Li ◽  
Jian Hui Tian ◽  
Qing Ming Fan
Keyword(s):  
Cutting Force ◽  
High Reliability ◽  
Virtual Prototyping ◽  
Light Weight ◽  
Machining Quality ◽  
The Poor ◽  
Blade Machining ◽  
Thin Walled ◽  
Processing Difficulty

Spatial curved blades have been widely used in major aerospace manufacturers due to their light weight, high structural efficiency, high reliability, etc. However, their processing deformation, processing difficulty, and so on limit their use. In order to deal with the situation, flexible multi-point auxiliary supporting fixture for the processing of spatial curved thin-walled parts has become a major topic of current researches. The layout of positioning and clamping points of the flexible multi-point fixture direct affects the stiffness of clamping positions on the thin-walled parts to be processed. When cutting force is definite at a certain point in machining, the greater the stiffness at the processing positions on the part, the smaller the processing deformation due to the cutting force. Therefore, in order to reduce the machining deformation due to the poor stiffness, a suitable positioning and clamping layout is needed to improve the surface stiffness at the machining positions. Thus, the machining quality of thin-walled parts can be improved.

Delamination in Surface Machining of CFRP Composites Using Rotary Ultrasonic Machining With Horizontal Ultrasonic Vibration

2020 ◽  
Author(s):  
Hui Wang ◽  
Dongzhe Zhang ◽  
Yunze Li ◽  
Weilong Cong ◽  
Anthony R. Burks
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Ultrasonic Vibration ◽  
Rotation Speed ◽  
Depth Of Cut ◽  
Ultrasonic Machining ◽  
Rotary Ultrasonic Machining ◽  
Surface Machining ◽  
Tool Rotation Speed ◽  
Tool Rotation

Abstract Surface machining of carbon fiber reinforced plastic (CFRP) using rotary ultrasonic machining (RUM) with vertical ultrasonic vibration was effective in reducing many issues, including high cutting force, high torque, and high tool wear rate. The vertical ultrasonic vibration also induced damages to machined CFRP surfaces and then resulted in increased surface roughness. To simultaneously decrease surface roughness and cutting force, the direction of ultrasonic vibration needed to be parallel with the surface generation direction (horizontal feeding direction). The horizontal ultrasonic vibration was then developed and applied for RUM surface machining of CFRP. The application of horizontal ultrasonic vibration in RUM surface machining produced simultaneously decreased surface roughness and cutting force. However, there were no investigations on delamination in such a process, and delamination was considered as one of the major factors to reject the machined CFRP products. This investigation would study the delamination under different machining-variable groups, the delamination generation mechanisms, and the relationships between delamination and cutting forces through the experimental method in surface machining of CFRP using RUM with horizontal ultrasonic vibration. Smaller cutting force and delamination thickness would be produced by the smaller depth of cut, smaller feedrate, or larger tool rotation speed. Smaller indentation depth was generated by larger tool rotation speed or smaller feedrate. Smaller material removal rate and abrasive-grain number taking part in the cutting process were produced by the smaller depth of cut. The delamination initiation at larger uncut CFRP thickness would be induced by higher cutting force.

Off-Line Feedrate Optimization Based on Simulation of Cutting Forces

2009 ◽  
Vol 407-408 ◽  
pp. 408-411
Author(s):  
Chen Zhang
Keyword(s):  
Cutting Force ◽  
Optimization Algorithm ◽  
Cutting Forces ◽  
Machining Process ◽  
Machining Time ◽  
Set Constraints ◽  
Machining Quality ◽  
Feedrate Optimization ◽  
Nc Program ◽  
Selection Of

The strategies of selection of feedrate are studied in the ball-end machining process. The optimization algorithm utilizes the objective requirements of a line of NC program to set constraints relation between cutting force and feedrate and optimizes feedrate by controlling the variety ranges of the instantaneous cutting force specified in the cutting forces simulation. Off-line feedrate optimization software for complex sculptured is developed. For a line of NC program, the developed software calculates instantaneous cutting force and an optimization algorithm is used to acquire desired feedrate. The machining experimental results show that the proposed algorithms are satisfying in reduction of machining time and improvement of machining quality.

Theoretical and Experimental Research on the Features of Cutting Force in Rotary Ultrasonic Face Milling of K9 Glass

2012 ◽  
Vol 157-158 ◽  
pp. 1674-1679 ◽  
Author(s):  
Cheng Long Zhang ◽  
Ping Fa Feng ◽  
Jian Fu Zhang ◽  
Zhi Jun Wu ◽  
Ding Wen Yu
Keyword(s):  
Cutting Force ◽  
Material Removal ◽  
Diamond Particle ◽  
Process Variable ◽  
Face Milling ◽  
Process Conditions ◽  
Cutting Depth ◽  
Surface Machining ◽  
Cutting Length ◽  
K9 Glass

This study introduces rotary ultrasonic face milling (RUFM) process into flat surface machining of K9 glass. The effective cutting velocity, and cutting length of single diamond particle were presented in RUFM. The model of material removal for RUFM was developed through examining indentation fracture mechanics theory and material removal characteristics of brittle materials, and analyzing kinematics properties of diamond grits in RUFM. With a view of comparative researches, the cutting force of RUFM and diamond milling of K9 glass are compared. The experimental results tell that the relationship between the cutting depth (dc) and the ultrasonic amplitude (A) of the cutter has remarkable effects on cutting force, which was also discussed in the kinematic characteristics analysis section. The results also show that RUFM process can significantly reduce cutting force and the effects of process variable changes on cutting force in RUFM are weaker as dc is smaller than A. However, the reduction trends of the cutting forces in RUFM are very small and even increased in some process conditions, as dc is larger than A. It suggests that the cutting depth should be smaller than the ultrasonic amplitude of the cutter with RUFM process to obtain better processing performance.

Study on the Phase Transition Characteristics in Ultrasonic High Efficiency Lapped Surface of Engineering Ceramics

2009 ◽  
Vol 416 ◽  
pp. 588-592
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Yong Zhao ◽  
Tai Ping Li
Keyword(s):  
Phase Transition ◽  
Tetragonal Phase ◽  
High Speed ◽  
High Efficiency ◽  
Surface Phase ◽  
Surface Residual Stress ◽  
Machined Surface ◽  
Engineering Ceramics ◽  
Surface Machining ◽  
Machining Quality

Surface phase structure has an important effect on the surface machining quality. The surface phase transition characteristics of ZrO2 and ZTA ceramics under different machining methods were tested by X-ray diffraction in the paper. Through the qualitative and quantitative phase analyses, the influences of several different precision machining methods on the phase transitions in the machined surface were studied. Research results show that there are more transitions from tetragonal phase ZrO2 to monoclinic phase ZrO2 in the high speed grinding surface; because of the high-frequency vibration of lapping tool in ultrasonic lapping, the stress condition in the grinding area can be improved and the stable tetragonal phase ZrO2 in the ultrasonic lapped surface is easy to get. The research conclusions have important significance on analyzing the surface residual stress and improving the surface machining quality of engineering ceramics.

Study on the Effect of Vibration Amplitude in Two-Dimension Ultrasonic Vibration Cutting

2014 ◽  
Vol 1027 ◽  
pp. 131-135
Author(s):  
Ying Niu ◽  
Feng Jiao ◽  
Jie Li ◽  
Jia Fei Zhang
Keyword(s):  
Cutting Force ◽  
Ultrasonic Vibration ◽  
Two Dimensional ◽  
Bending Vibration ◽  
Vibration Cutting ◽  
Machining Quality ◽  
Hard And Brittle Materials ◽  
Longitudinal Bending ◽  
Ultrasonic Vibration Cutting

Longitudinal-bending complex vibration can be realized by opening chute on the amplitude amplifier pole. Different longitudinal and bending amplitudes can be obtained under different angles and the number of the chutes. Based on the theory of two-dimensional ultrasonic cutting, the effects of the two dimensional amplitude on the cutting characteristics were analyzed experimentally in the paper. Research results show that the amplitudes of longitudinal and bending vibration have a great effect on cutting force and machining quality in two-dimensional ultrasonic vibration cutting of hard and brittle materials. When keeping constant longitudinal amplitude and increasing bending amplitude in a certain extent, the cutting force could be reduced and the machining quality of workpiece could be improved effectively. The research provides relevant basis for designing two-dimensional longitudinal bending vibration cutting system.

scholarly journals Identification of eccentricity for disc milling cutter of indexable two sided inserts

2021 ◽  
Vol 13 (8) ◽  
pp. 168781402110414
Author(s):  
Gensheng Li ◽  
Chao Xian ◽  
Hongmin Xin
Keyword(s):  
Tool Wear ◽  
Machine Tool ◽  
Cutting Force ◽  
Cutting Forces ◽  
Theoretical Method ◽  
Force Model ◽  
Cutting Force Model ◽  
Milling Cutter ◽  
Machining Quality ◽  
Operation Status

Tool eccentricity has a significant impact on machining quality, accuracy, and operation status of machine tool. It is difficult to accurately identify tool eccentricity. In this paper, the mathematical models of instantaneous undeformed cutting thickness and cutting force considering tool eccentricity are determined by theoretical method. Based on the model, the identification method for eccentricity parameters is proposed, and the eccentricity parameters of disc milling cutter is identified. According to the identified parameters, the cutting force is verified. The results show that most of the values of measured cutting forces are greater than the predicted ones considering tool eccentricity. In the future, it is necessary to establish a new cutting force model considering both tool eccentricity and tool wear.

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