scholarly journals On the design workflow of auxetic metamaterials for structural applications

2021 ◽  
Author(s):  
Matt Wallbanks ◽  
Muhammad Farhan Khan ◽  
Mahdi Bodaghi ◽  
Andrew Triantaphyllou ◽  
Ahmad Serjouei
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Design Process ◽  
Vibration Isolation ◽  
State Of The Art ◽  
Cell Types ◽  
Unit Cell ◽  
Structural Applications ◽  
Auxetic Structures ◽  
First Time

Abstract Auxetic metamaterials exhibit an unexpected behaviour of a negative Poisson’s ratio, meaning they expand transversely when stretched longitudinally. This behaviour is generated predominantly due to the way individual elements of an auxetic lattice are structured. These structures are gaining interest in a wide variety of applications such as energy absorption, sensors, smart filters, vibration isolation and medical etc. Their potential could be further exploited by the use of additive manufacturing. Currently there is a lack of guidance on how to design these structures. This paper highlights state-of-the-art in auxetic metamaterials and its commonly used unit-cell types. It further explores the design approaches used in the literature on creating auxetic lattices for different applications and proposes, for the first time, a workflow comprising design, simulation and testing of auxetic structures. This workflow provides guidance on the design process for using auxetic metamaterials in structural applications.

Design for Additive Manufacturing of Cellular Compliant Mechanism Using Thermal History Feedback

2018 ◽  
Author(s):  
Jivtesh Khurana ◽  
Bradley Hanks ◽  
Mary Frecker
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Thermal History ◽  
Test Problem ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Absorption Capacity ◽  
Unit Cell ◽  
Design For Additive Manufacturing ◽  
Area Of Interest

With growing interest in metal additive manufacturing, one area of interest for design for additive manufacturing is the ability to understand how part geometry combined with the manufacturing process will affect part performance. In addition, many researchers are pursuing design for additive manufacturing with the goal of generating designs for stiff and lightweight applications as opposed to tailored compliance. A compliant mechanism has unique advantages over traditional mechanisms but previously, complex 3D compliant mechanisms have been limited by manufacturability. Recent advances in additive manufacturing enable fabrication of more complex and 3D metal compliant mechanisms, an area of research that is relatively unexplored. In this paper, a design for additive manufacturing workflow is proposed that incorporates feedback to a designer on both the structural performance and manufacturability. Specifically, a cellular contact-aided compliant mechanism for energy absorption is used as a test problem. Insights gained from finite element simulations of the energy absorbed as well as the thermal history from an AM build simulation are used to further refine the design. Using the proposed workflow, several trends on the performance and manufacturability of the test problem are determined and used to redesign the compliant unit cell. When compared to a preliminary unit cell design, a redesigned unit cell showed decreased energy absorption capacity of only 7.8% while decreasing thermal distortion by 20%. The workflow presented provides a systematic approach to inform a designer about methods to redesign an AM part.

LATTICE STRUCTURE OPTIMIZATION WITH ORIENTATION-DEPENDENT MATERIAL PROPERTIES

2021 ◽  
pp. 1-33
Author(s):  
Conner Sharpe ◽  
Carolyn Seepersad
Keyword(s):  
Additive Manufacturing ◽  
Design Process ◽  
Material Properties ◽  
Computational Models ◽  
Lattice Structure ◽  
Lattice Structures ◽  
Performance Improvements ◽  
Structural Applications ◽  
Manufacturing Techniques ◽  
And Performance

Abstract Advances in additive manufacturing techniques have enabled the production of parts with complex internal geometries. However, the layer-based nature of additive processes often results in mechanical properties that vary based on the orientation of the feature relative to the build plane. Lattice structures have been a popular design application for additive manufacturing due to their potential uses in lightweight structural applications. Many recent works have explored the modeling, design, and fabrication challenges that arise in the multiscale setting of lattice structures. However, there remains a significant challenge in bridging the simplified computational models used in the design process and the more complex properties actually realized in fabrication. This work develops a design approach that captures orientation-dependent material properties that have been observed in metal AM processes while remaining suitable for use in an iterative design process. Exemplar problems are utilized to investigate the potential design changes and performance improvements that can be attained by taking the directional dependence of the manufacturing process into account in the design of lattice structures.

A review on the energy absorption response and structural applications of auxetic structures

2021 ◽  
pp. 1-20
Author(s):  
Matheus Brendon Francisco ◽  
João Luiz Junho Pereira ◽  
Guilherme Antônio Oliver ◽  
Lucas Ramon Roque da Silva ◽  
Sebastião Simões Cunha ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Structural Applications ◽  
Auxetic Structures

Lattice Structure Optimization With Orientation-Dependent Material Properties

2020 ◽  
Author(s):  
Conner Sharpe ◽  
Carolyn Conner Seepersad
Keyword(s):  
Additive Manufacturing ◽  
Design Process ◽  
Material Properties ◽  
Computational Models ◽  
Lattice Structure ◽  
Lattice Structures ◽  
Performance Improvements ◽  
Structural Applications ◽  
Manufacturing Techniques ◽  
And Performance

Abstract Advances in additive manufacturing techniques have enabled the production of parts with complex internal geometries. However, the layer-based nature of additive processes often results in mechanical properties that vary based on the orientation of the feature relative to the build plane. Lattice structures have been a popular design application for additive manufacturing due to their potential uses in lightweight structural applications. Many recent works have explored the modeling, design, and fabrication challenges that arise in the multiscale setting of lattice structures. However, there remains a significant challenge in bridging the simplified computational models used in the design process and the more complex properties actually realized in fabrication. This work develops a design approach that captures orientation-dependent material properties that have been observed in metal AM processes while remaining suitable for use in an iterative design process. Exemplar problems are utilized to investigate the potential design changes and performance improvements that can be attained by taking the directional dependence of the manufacturing process into account in the design of lattice structures.

In-plane compression behavior of FDM-manufactured hierarchical and hybrid hierarchical hexagonal honeycombs for infrastructural safety applications

2021 ◽  
pp. 251659842110154
Author(s):  
Ashish Kumar Mishra ◽  
Arvind Kumar
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Uniaxial Compression ◽  
Wall Thickness ◽  
Impact Energy ◽  
Unit Cell ◽  
Fused Deposition ◽  
Cell Dimensions ◽  
Deformation Mechanics ◽  
Unit Cell Dimensions

The infrastructure safety and response to the natural or man-caused calamities has always been a top consideration for any modern project. Impact energy absorption is one such area where advanced measures are being adopted to prevent any damage to the infrastructure from any impact caused by vehicles or other elements. Honeycomb structures have been primarily used in such high impact energy absorption applications. With the advent of modern additive manufacturing practices, drastic modifications to the simple honeycombs generally used are possible, thus expanding the reach and capability of these structures. In this article, in-plane uniaxial compression performance of hybrid and hierarchical hexagonal honeycombs has been studied in the context of strain energy absorption for in-plane impact such as the case of vehicle collision to the pillars of flyover or bridges. The polylactic acid (PLA) filament has been used to manufacture the honeycombs through fused deposition modeling (FDM) additive manufacturing technique. Simple hexagonal honeycombs have been studied first at low deformation speed to understand the deformation mechanics under uniaxial compression and its dependence on the unit cell dimensions and cell wall thickness. The effect of transition to the hybrid and hierarchical hexagonal honeycombs on the compression deformation has been highlighted next. While the hierarchical structures show better energy absorption capabilities and plateau stress, the hybrid hexagonal honeycombs show their high loadresistance. Dependence of the mechanical performance of such structures on the unit cell dimensions, orientation and wall thickness has also been examined through detailed experimental analysis.

scholarly journals A Comparison of Miniature Lattice Structures Produced by Material Extrusion and Vat Photopolymerization Additive Manufacturing

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2163
Author(s):  
Rafael Guerra Silva ◽  
María Josefina Torres ◽  
Jorge Zahr Viñuela
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Lattice Structure ◽  
Solid Material ◽  
Unit Cell ◽  
Lattice Structures ◽  
Compression Tests ◽  
Material Extrusion ◽  
Lower Accuracy ◽  
Manufacturing Methods

In this paper, we study the capabilities of two additive manufacturing technologies for the production of lattice structures, namely material extrusion and vat photopolymerization additive manufacturing. A set of polymer lattice structures with diverse unit cell types were built using these additive manufacturing methods and tested under compression. Lattice structures built using material extrusion had lower accuracy and a lower relative density caused by the air gaps between layers, but had higher elastic moduli and larger energy absorption capacities, as a consequence of both the thicker struts and the relatively larger strength of the feedstock material. Additionally, the deformation process in lattices was analyzed using sequential photographs taken during the compression tests, evidencing larger differences according to the manufacturing process and unit-cell type. Both additive manufacturing methods produced miniature lattice structures with similar mechanical properties, but vat polymerization should be the preferred option when high geometrical accuracy is required. Nevertheless, as the solid material determines the compressive response of the lattice structure, the broader availability of feedstock materials gives an advantage to material extrusion in applications requiring stiffer structures or with higher energy absorption capabilities.

Annulate lamellae in the Sertoli cells of guinea pig testis after unilateral torsion of the spermatic cord

1984 ◽  
Vol 42 ◽  
pp. 196-197
Author(s):  
J. Chakraborty ◽  
A. P. Sinha Hikim ◽  
J. S. Jhunjhunwala
Keyword(s):  
Sertoli Cells ◽  
Guinea Pigs ◽  
Spermatic Cord ◽  
Present Report ◽  
Cell Types ◽  
Annulate Lamellae ◽  
Spermatogenic Cells ◽  
Electron Microscopic ◽  
Structural Details ◽  
First Time

Although the presence of annulate lamellae was noted in many cell types, including the rat spermatogenic cells, this structure was never reported in the Sertoli cells of any rodent species. The present report is based on a part of our project on the effect of torsion of the spermatic cord to the contralateral testis. This paper describes for the first time, the fine structural details of the annulate lamellae in the Sertoli cells of damaged testis from guinea pigs.One side of the spermatic cord of each of six Hartly strain adult guinea pigs was surgically twisted (540°) under pentobarbital anesthesia (1). Four months after induction of torsion, animals were sacrificed, testes were excised and processed for the light and electron microscopic investigations. In the damaged testis, the majority of seminiferous tubule contained a layer of Sertoli cells with occasional spermatogonia (Fig. 1). Nuclei of these Sertoli cells were highly pleomorphic and contained small chromatinic clumps adjacent to the inner aspect of the nuclear envelope (Fig. 2).

scholarly journals Improved design criterion for frictionally engaged contacts in overrunning clutches

2021 ◽  
Author(s):  
Nadine Nagler ◽  
Armin Lohrengel
Keyword(s):  
Design Process ◽  
Contact Area ◽  
Axial Load ◽  
State Of The Art ◽  
Tangential Force ◽  
Design Criterion ◽  
Hertzian Contact ◽  
Loss Of Function ◽  
Axial Loads ◽  
Improved Design

AbstractOverrunning clutches, also known as freewheel clutches, are frictionally engaged, directional clutches; they transmit torque depending on the Freewheel clutch rings’ rotation directions. The torque causes a tangential force in the Hertzian contact area. The hitherto “state-of-the-art design criterion” bases on this load situation. In practice, axial loads additionally act on the frictionally engaged Hertzian contact area. This additional axial load can cause the loss of the friction connection and so the freewheel clutch slips. This publication presents an improved design criterion for frictionally engaged contacts in freewheel clutches. It allows to consider tangential as well as axial loads during the design process. Additionally, it offers the possibility to estimate the probability of frictional engagement loss and gross slip based on the freewheel clutch’s application scenario. This publication points out how to use the improved design criterion to design freewheel clutches that are more robust against a loss of function.

scholarly journals State-of-the-Art Char Production with a Focus on Bark Feedstocks: Processes, Design, and Applications

Processes ◽  
2021 ◽  
Vol 9 (1) ◽  
pp. 87
Author(s):  
Ali Umut Şen ◽  
Helena Pereira
Keyword(s):  
State Of The Art ◽  
Lignocellulosic Materials ◽  
Heating Rates ◽  
Production Methods ◽  
Slow Pyrolysis ◽  
Production Studies ◽  
Lignocellulosic Feedstocks ◽  
Thermochemical Method ◽  
Superior Surface ◽  
First Time

In recent years, there has been a surge of interest in char production from lignocellulosic biomass due to the fact of char’s interesting technological properties. Global char production in 2019 reached 53.6 million tons. Barks are among the most important and understudied lignocellulosic feedstocks that have a large potential for exploitation, given bark global production which is estimated to be as high as 400 million cubic meters per year. Chars can be produced from barks; however, in order to obtain the desired char yields and for simulation of the pyrolysis process, it is important to understand the differences between barks and woods and other lignocellulosic materials in addition to selecting a proper thermochemical method for bark-based char production. In this state-of-the-art review, after analyzing the main char production methods, barks were characterized for their chemical composition and compared with other important lignocellulosic materials. Following these steps, previous bark-based char production studies were analyzed, and different barks and process types were evaluated for the first time to guide future char production process designs based on bark feedstock. The dry and wet pyrolysis and gasification results of barks revealed that application of different particle sizes, heating rates, and solid residence times resulted in highly variable char yields between the temperature range of 220 °C and 600 °C. Bark-based char production should be primarily performed via a slow pyrolysis route, considering the superior surface properties of slow pyrolysis chars.

scholarly journals Hybrid metal additive manufacturing: A state–of–the-art review

2021 ◽  
Vol 2 ◽  
pp. 100032
Author(s):  
J.P.M. Pragana ◽  
R.F.V. Sampaio ◽  
I.M.F. Bragança ◽  
C.M.A. Silva ◽  
P.A.F. Martins
Keyword(s):  
Additive Manufacturing ◽  
State Of The Art ◽  
Metal Additive Manufacturing ◽  
Metal Additive
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