scholarly journals Optimization on end milling operating parameters for super alloy of Inconel 617 by Taguchi’s L27 orthogonal array

2021 ◽  
Vol 2027 (1) ◽  
pp. 012013
Author(s):  
T Sathish ◽  
K. Arul ◽  
Ram Subbiah ◽  
M. Ravichandran ◽  
V. Mohanavel
Author(s):  
Mohan Kumar ◽  
Vivek Bajpai

Miniaturization with superior quality product of super alloy is the demand of the industry. Ti6Al4V is the demanding super alloy due to its excellent material properties, although this super alloy is known for poor machinability in terms of burr formation, low tool life, and poor surface finish. Therefore, being a popular super alloy, it comes under the difficult-to-cut material. In the current work, burr formation on the machining of Ti6Al4V has been studied. Experimental investigation and characterizations of top burr formation on Ti6Al4V alloy using end milling process were carried out. A scanning electron microscopy identifies the burr formed on the machined surface. A new technique has been introduced to measure the top burr width (i.e. equivalent width) accurately. Equivalent burr width calculated as the ratio of total area of burr generated to the total height. It was observed that equivalent burr width in up milling was increased by 120%, while in down milling, it was decreased by 50% as the speed varies from conventional to high speed. Furthermore, the effects of different cutting parameters and tool parameters on top burr formation have been analyzed to establish correlation among them.


Author(s):  
Kadivendi Srinivas ◽  
Pandu R Vundavalli ◽  
M Manzoor Hussain

2014 ◽  
Vol 592-594 ◽  
pp. 584-590 ◽  
Author(s):  
Vinay Varghese ◽  
K. Annamalai ◽  
K. Santhosh Kumar

This study investigates about machining practices used worldwide for machining of Inconel 718 super alloy. The effect of machining parameters like cutting speed, feed and depth of cut on machining responses like surface roughness and material removal rate when end milling Inconel 718 is studied using nine trials carried out based on L9 orthogonal array. A Taguchi based grey relational analysis was used for optimisation of machining parameters for high feed end milling operation on Inconel 718. An analysis of variance (ANOVA) was used to find the most significant factor. Validation of results through confirmation tests was performed and experimental results show that surface quality and productivity can be improved efficiently with this approach.


2006 ◽  
Vol 306-308 ◽  
pp. 163-168 ◽  
Author(s):  
Jae Hoon Kim ◽  
Duck Hoi Kim ◽  
Young Shin Lee ◽  
Young Jin Choi ◽  
Hyun Soo Kim ◽  
...  

Low cycle fatigue tests are performed on the Inconel 617 super alloy that be used for structural material of hot gas casing for gas turbine. The relations between strain energy density and number of cycles to failure are examined in order to predict the low cycle fatigue life of Inconel 617 super alloy. The lives predicted by strain energy methods are found to coincide with experimental data and results obtained from the Coffin-Manson method. And, the cyclic behavior of the Inconel 617 super alloy is characterized by cyclic hardening with increasing number of cycles.


Author(s):  
Jae Hoon Kim ◽  
Duck Hoi Kim ◽  
Young Shin Lee ◽  
Young Jin Choi ◽  
Hyun Soo Kim ◽  
...  

Author(s):  
P.J. Killingworth ◽  
M. Warren

Ultimate resolution in the scanning electron microscope is determined not only by the diameter of the incident electron beam, but by interaction of that beam with the specimen material. Generally, while minimum beam diameter diminishes with increasing voltage, due to the reduced effect of aberration component and magnetic interference, the excited volume within the sample increases with electron energy. Thus, for any given material and imaging signal, there is an optimum volt age to achieve best resolution.In the case of organic materials, which are in general of low density and electric ally non-conducting; and may in addition be susceptible to radiation and heat damage, the selection of correct operating parameters is extremely critical and is achiev ed by interative adjustment.


Author(s):  
David C Joy

The electron source is the most important component of the Scanning electron microscope (SEM) since it is this which will determine the overall performance of the machine. The gun performance can be described in terms of quantities such as its brightness, its source size, its energy spread, and its stability and, depending on the chosen application, any of these factors may be the most significant one. The task of the electron gun in an SEM is, in fact, particularly difficult because of the very wide range of operational parameters that may be required e.g a variation in probe size of from a few angstroms to a few microns, and a probe current which may go from less than a pico-amp to more than a microamp. This wide range of operating parameters makes the choice of the optimum source for scanning microscopy a difficult decision.Historically, the first step up from the sealed glass tube ‘cathode ray generator’ was the simple, diode, tungsten thermionic emitter.


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