scholarly journals Investigation of aerodynamics and heat transfer of the modular jet recuperator

2021 ◽  
Vol 2039 (1) ◽  
pp. 012001
Author(s):  
P D Alekseev ◽  
Yu L Leukhin

Abstract A study of the aerodynamics and heat transfer of a jet modular recuperator with a change in its geometric characteristics has been carried out. The influence of the in-line and staggered arrangement of the blowing holes, as well as the diameter of the perforated pipe is considered. In all considered variants, the number of holes, their diameter and gas flow rate through the recuperator remained unchanged. Numerical modeling of the problem was carried out in a three-dimensional setting using the ANSYS Fluent 15.0 software package. It was found that with the in-line arrangement of the blowing holes, secondary flows are formed between their longitudinal rows in the form of swirling jets of opposite rotation directed towards the outlet section of the recuperative device, through which the main part of the heated air flows out. With the staggered arrangement of the blowing holes, the formation of spiral vortices is disturbed, the air flow is carried out along the entire cross section of the annular channel, increasing the drift effect of the flow on the impact jets, which leads to a decrease in the intensity of heat transfer and its uniformity along the length of the working surface. An increase in the diameter of the inner perforated pipe leads to a decrease in the drift effect of the cocurrent flow on the jets, an increase in the distribution uniformity of the heat flux along the length of the heat transfer surface, and an increase in the heat transfer coefficient.

Author(s):  
Nasir Memon ◽  
Yogesh Jaluria

An experimental study is undertaken to investigate the flow structure and heat transfer in a stagnation flow Chemical Vapor Deposition (CVD) reactor at atmospheric pressure. It is critical to develop models that predict flow patterns in such a reactor to achieve uniform deposition across the substrate. Free convection can negatively affect the gas flow as cold inlet gas impinges on the heated substrate, leading to vortices and disturbances in the normal flow path. This experimental research will be used to understand the buoyancy-induced and momentum-driven flow structure encountered in an impinging jet CVD reactor. Investigations are conducted for various operating and design parameters. A modified stagnation flow reactor is built where the height between the inlet and substrate is reduced when compared to a prototypical stagnation flow reactor. By operating such a reactor at certain Reynolds and Grashof numbers it is feasible to sustain smooth and vortex free flow at atmospheric pressure. The modified stagnation flow reactor is compared to other stagnation flow geometries with either a varied inlet length or varied heights between the inlet and substrate. Comparisons are made to understand the impact of such geometric changes on the flow structure and the thermal boundary layer. In addition, heat transfer correlations are obtained for the substrate temperature. Overall, the results obtained provide guidelines for curbing the effects of buoyancy and for improving the flow field to obtain greater film uniformity when operating a stagnation flow CVD reactor at atmospheric pressure.


2021 ◽  
Vol 2119 (1) ◽  
pp. 012157
Author(s):  
V V Lukashov ◽  
V S Naumkin

Abstract The paper solves the problem of thermal conductivity inside a flat plate under the impact of a hot jet of nitrogen impinging from one side and cooled by a gas flow from the other side. In this formulation of the problem, there may be local maxima and minima of the temperature inside the plate, caused by an uneven distribution of heat fluxes along the plate.


Author(s):  
Farzad Houshmand ◽  
Yoav Peles ◽  
Michael Amitay

A liquid film has been introduced upstream of a heater in a microchannel with gas flow, and the impact on the heat transfer performance has been investigated. The shear force exerted by the gas flow on the gas-liquid interface drives the film and drags it downstream, onto the heated area. Distilled water was injected through a 350 μm circular hole in a main stream of Nitrogen in a 220 μm deep and 1.5 mm wide rectangular microchannel to enhance the heat transfer from a 1 mm × 1 mm heater. Average heat transfer coefficient was studied for different gas and liquid flow rates and compared with single-phase flow. Significant improvement in heat transfer performance was observed while the pressure drop in the channel was not increased dramatically.


2022 ◽  
Vol 933 ◽  
Author(s):  
T. Bon ◽  
J. Meyers

Recent studies have demonstrated that large secondary motions are excited by surface roughness with dominant spanwise length scales of the order of the flow's outer length scale. Inspired by this, we explore the effect of spanwise heterogeneous surface temperature in weakly to strongly stratified closed channel flow (at $Ri_\tau =120$ , 960; $Re_\tau = 180$ , 550) with direct numerical simulations. The configuration consists of equally sized strips of high and low temperature at the lower and upper boundaries, while an overall stable stratification is induced by imposing an average temperature difference between the top and bottom. We consider the influence of the width of the strips ( ${\rm \pi} /8 \leq \lambda /h \leq 4{\rm \pi} $ ), Reynolds number, stability and upper boundary condition on the mean flow structure, skin friction and heat transfer. Results indicate that secondary flows are excited, with alternating high- and low-momentum pathways and vortices, similar to the patterns induced by spanwise heterogeneous surface roughness. We find that the impact of the surface heterogeneity on the outer layer depends strongly on the spanwise heterogeneity length scale of the surface temperature. Comparison to stable channel flow with uniform temperature reveals that the heterogeneous surface temperature increases the global friction coefficient and reduces the global Nusselt number in most cases. However, for the high-Reynolds cases with $\lambda /h \geq {\rm \pi} /2$ , we find a reduction of the friction coefficient. At stronger stability, the vertical extent of the vortices is reduced and the impact of the heterogeneous temperature on momentum and heat transfer is smaller.


2021 ◽  
Vol 409 ◽  
pp. 142-157
Author(s):  
Farouk Kebir ◽  
Youcef Attou

This study aimed to investigate numerically the heat transfer improvement and pressure drop inside annular channel of a rotor-stator provided with fins mounted on the stator without and with Taylor number. The impact of mounting various types of fins (triangular, rectangular, trapezoidal shapes with small and large base) is studied by varying the fin width b from 0 to 14 mm. In the presence of axial air flow, numerical simulations are carried out by solving the governing continuity, momentum and energy equations of turbulent flow in cylindrical coordinates using the Finite Volume Method. The results obtained by Reynolds Stress Model RSM model have indicated that the heat transfer enhances as the surface area of the fins and the effective Reynolds number increase, while there is an increase in pressure drop. Furthermore, we have shown that the presence of Taylor number has a slight increase in Nusselt number and pressure drop compared to the case without Taylor number. Among the four geometries, it is found that the rectangular cavity is the best geometry which gives maximum heat transfer and minimum pressure loss.


Author(s):  
José Ramón Serrano ◽  
Francisco José Arnau ◽  
Luis Miguel García-Cuevas ◽  
Alejandro Gómez-Vilanova ◽  
Stephane Guilain ◽  
...  

Abstract Turbocharged engines are the standard architecture for designing efficient spark ignition and compression ignition reciprocating internal combustion engines (ICE). Turbochargers characterization and modeling are basic tasks for the analysis and prediction of the whole engine system performance and this information is needed in quite early stages of the engine design. Turbocharger characteristics (efficiency, pressure ratio, mass flow rates...) traditionally rely in maps of pseudo non-dimensional variables called reduced variables. These maps must be used by reciprocating ICE designer and modeler not only for benchmarking of the turbocharger, but for a multiplicity of purposes, i.e: assessing engine back-pressure, boost pressure, load transient response, after-treatment inlet temperature, intercooler inlet temperature, low pressure EGR temperature, ... Maps of reduced variables are measured in gas-stands with steady flow but non-standardized fluids conditioning; neither temperatures nor flows. In concrete: turbine inlet gas temperature; lubrication-oil flow and temperature; water-cooling flow and turbo-machinery external heat transfer are non-standardized variables which have a big impact in assessing said multiplicity of purposes. Moreover, adiabatic efficiency, heat losses and friction losses are important data, hidden in the maps of reduced variables, which depend on the testing conditions as much as on the auxiliary fluids temperature and flow rate. In this work it is proposed a methodology to standardize turbochargers testing based in measuring the maps twice: in close to adiabatic and in diathermal conditions. Along the paper it is discussed with special detail the impact of the procedure followed to achieve said quasi-adiabatic conditions in both the energy balance of the turbocharger and the testing complexity. As a conclusion, the paper proposes a methodology which combines quasi-adiabatic tests (cold and hot gas flow) with diathermal tests (hot gas flow) in order to extract from a turbocharger gas-stand all information needed by engine designers interested in controlling or 1D-modelling the ICE. The methodology is completed with a guide for calibrating said control-oriented turbocharger models in order to separate aerodynamic efficiency (adiabatic) from heat transfer losses and from friction losses in the analysis of the turbocharger performance. The outsourced calibration of the turbocharger model allows avoiding uncertainties in the global ICE model calibration, what is very interesting for turbochargers benchmarking at early ICE-turbo matching stages or for global system analysis at early control design stages.


Author(s):  
D. Chanteloup ◽  
Y. Juaneda ◽  
A. Bo¨lcs

A study of the flow and heat transfer in a stationary model of a two-pass internal coolant passage is presented, which focuses on the flow characteristic effects on the wall heat transfer distribution. Results are given in the upstream fully developed region. Heat transfer measurements were made with a transient technique using thermochromic liquid crystal technique to measure a surface temperature. The technique allows full surface heat transfer coefficient measurements on all the walls. Flow measurements were made with a stereoscopic digital PIV system, which measures all three-velocity components simultaneously. The coolant passage model consists of two square ducts, each having a 20 hydraulic diameter length. The ducts are connected by a sharp 180° bend with a rectangular outer wall. 45° ribs are mounted in a staggered arrangement on the bottom and top walls of both legs. The height of the ribs is equal to 0.1 hydraulic diameters. They are spaced 10 rib heights apart. The flow and heat transfer measurements were obtained at one flow condition with an inlet flow Reynolds number, based on the hydraulic diameter, of 50,000. The paper presents detailed measurement results of the flow characteristics and of the heat transfer distribution in the upstream straight leg of the passage and describes how the main and secondary flows influence the heat transfer distribution in the fully developed regions of the channel.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Nasir Memon ◽  
Yogesh Jaluria

An experimental study is undertaken to investigate the flow structure and heat transfer in a stagnation flow chemical vapor deposition (CVD) reactor at atmospheric pressure. It is critical to develop models that predict flow patterns in such a reactor to achieve uniform deposition across the substrate. Free convection can negatively affect the gas flow as cold inlet gas impinges on the heated substrate, leading to vortices and disturbances in the normal flow path. This experimental research will be used to understand the buoyancy-induced and momentum driven flow structure encountered in an impinging jet CVD reactor. Investigations are conducted for various operating and design parameters. A modified stagnation flow reactor is built where the height between the inlet and substrate is reduced when compared with a prototypical stagnation flow reactor. By operating such a reactor at certain Reynolds and Grashof numbers, it is feasible to sustain smooth and vortex free flow at atmospheric pressure. The modified stagnation flow reactor is compared with other stagnation flow geometries with either a varied inlet length or varied heights between the inlet and substrate. Comparisons are made to understand the impact of such geometric changes on the flow structure and the thermal boundary layer. In addition, heat transfer correlations are obtained for the substrate temperature. Overall, the results obtained provide guidelines for curbing the effects of buoyancy and for improving the flow field to obtain greater film uniformity when operating a stagnation flow CVD reactor at atmospheric pressure.


2018 ◽  
Vol 122 (1257) ◽  
pp. 1697-1710
Author(s):  
Z. Wang ◽  
R. Corral

ABSTRACTThis paper investigates the impact of the wall-heating conditions on the heat transfer performance of a rotating channel with one side smooth and one side roughened by 45° inclined ribs. Previous experimental and numerical studies for single-ribbed wall-heated channels showed that rotation has a significant negative impact on heat transfer performance. In order to investigate this uncommon behaviour, RANS simulations were conducted under three different wall-heating conditions in the present study: ribbed wall heated, all walls heated and adiabatic conditions. Numerical results show that the presence of uneven wall-heating conditions has a negligible impact on the stationary case, but it has a large influence on rotational cases, in both, the heat transfer and the flow field. The underlying reason is that in rotating cases, uneven heating results in different buoyancy effects on the trailing and leading walls of the channel that alter the main flow velocity profile. As a consequence, also secondary flows and heat transfer performance are affected.


Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum

The introduction of endwall contouring in the design of modern gas turbines has helped to improve the aerodynamic performance. In fact, the management of secondary flows and the control of purge air flow are limiting the generation of losses and enhancing the use of coolant air. The impact of such geometrical features on the endwall thermal loads is then of primary interest for designers in charge of optimizing the cooling of the components and ensuring their mechanical integrity. This paper focuses on heat transfer measurement on a contoured vane endwall installed in an axial turbine. The measurements were performed on a dedicated platform installed in the axial turbine rig of ETH Zurich, using a quasi-isothermal boundary condition and an infrared camera traversed by a multi-axis robot-arm. Due to the complex geometry, a mis-attachment of the insulating Kapton layer was observed in several regions of the passage and corrupted the measurements of about 20% of the endwall. An experimental correction method based on the surface response to laser step heating was developed. A specific setup was constructed and used to map the surface response of a calibration plate with flat bottom holes and the heat transfer platform. A model linking the response to the bubble thickness was obtained and used to successfully correct the results. The heat transfer data were obtained for two turbine operating conditions at ReCax = 720000 and 520000. The correction technique, commonly used for defects detection, has been applied in a quantitative manner to provide successful correction of the measurements for different operating conditions.


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