scholarly journals Research on Improvement of Cold Extrusion Technology of Connecting Screw

2022 ◽  
Vol 2160 (1) ◽  
pp. 012055
Author(s):  
Yuhong Yuan ◽  
Yu Ren ◽  
Quan Wu
Keyword(s):  
Metal Flow ◽  
Dimensional Accuracy ◽  
Extrusion Process ◽  
Cold Extrusion ◽  
Forming Process ◽  
Deformation Law ◽  
New Process ◽  
Simulation Results ◽  
Extrusion Forming ◽  
Extrusion Technology

Abstract In order to solve the flange and dent defects in the end face of the cold extrusion of the connecting screw, the Deform3D software is used to simulate the extrusion forming process of the connecting screw, and the velocity vector is used to study the metal flow law of the part in the cold extrusion process. According to the velocity field and deformation law obtained by the simulation, the end face depression defect in the forming process is predicted. An improved production process is proposed, and the simulation results show that the new process scheme effectively eliminates the “sag” defect on the end face of the part. Finally, the extruded parts with qualified dimensional accuracy are obtained through experiments, and the results are basically consistent with the simulation results.

Numerical Simulation of Cold Extrusion Process of the ZA Alloy Car Sleeve Based on LS-DYNA

2013 ◽  
Vol 411-414 ◽  
pp. 3056-3059
Author(s):  
Zhi Qiang Li ◽  
Han Xun Lv ◽  
Bing Dong Liu ◽  
Zhang Yi Yu
Keyword(s):  
Equivalent Stress ◽  
Equivalent Plastic Strain ◽  
Processing Parameters ◽  
Extrusion Process ◽  
Raw Material ◽  
Cold Extrusion ◽  
Forming Process ◽  
Contrastive Study ◽  
Finite Element Technology ◽  
Extrusion Technology

In order to increase the useful life of sleeve, improve the organizational structure and reduce costs, ZA alloy materials can be used as a raw material using cold extrusion technology for production. The main content of this paper is simulating the change rules of the equivalent plastic strain, the equivalent stress and the flow in the forming process of ZA alloy in different extrusion speed and friction coefficient condition by finite element technology, making a contrastive study with the extrusion theory, and finding out the most appropriate extrusion processing parameters. The results not only provide sufficient theatrical support for the cold extrusion process of sleeve of ZA alloy, but also offer some new thoughts for the design of extrusion mold.

Numerical Simulation of the Effect of Feedstock Shape on Continuous Extrusion Process

2012 ◽  
Vol 472-475 ◽  
pp. 2004-2008 ◽  
Author(s):  
Li Chen ◽  
Bao Yun Song ◽  
Xin Bing Yun
Keyword(s):  
Metal Flow ◽  
Flow Characteristics ◽  
Extrusion Process ◽  
Forming Process ◽  
Section Shape ◽  
Wheel Torque ◽  
Metal Deformation ◽  
Continuous Extrusion ◽  
Extrusion Forming ◽  
3D Software

Since the appearance of the continuous extrusion process, the section shape of the feedstock is round. The shape of the feedstock directly affects metal deformation and metal flow characteristics during the continuous extrusion process. Based on finite element method (FEM), using the Deform-3D software, this paper simulates continuous extrusion forming process for copper bus bar, and analyzes the effect of different feedstock shape on metal flowing temperature, velocity, rotating torque. The results show that: the size of the rectangular feedstock must be within a reasonable range, otherwise the continuous extrusion process can not be established; the rectangular feedstock is benefit to the flow uniformity comparing with the round feedstock; the temperature of the billet and tooling with rectangular feedstock is lower than that with round feedstock, as the feedstock width increases, the temperature decreases and the area of high temperature becomes smaller; the change of the feedstock shape and size has no effect on the extrusion wheel torque value.

scholarly journals Numerical Simulation and Experimental Study on Rotary Cold Extrusion Forming of Screw Rod

2021 ◽  
Vol 2101 (1) ◽  
pp. 012017
Author(s):  
Peiai Li ◽  
Baoyu Wang ◽  
Jiapeng Wang
Keyword(s):  
Wall Thickness ◽  
Extrusion Process ◽  
Simulation Software ◽  
Cold Extrusion ◽  
Extrusion Force ◽  
Forming Process ◽  
Material Loss ◽  
Screw Pump ◽  
Plastic Forming ◽  
Extrusion Forming

Abstract The rotary cold extrusion forming process is a plastic forming process with very low material loss, especially in the production of hollow screw rods with equal wall thickness. In this work, the rotary cold extrusion forming process of a hollow T2 copper screw rod with a wall thickness of 4 mm and solid T2 copper screw rod was verified by experimental method. The finite element simulation software Deform-3D was also used to simulate the rotary cold extrusion forming process of the screw rod. The effects of the die with different heights of the working belt and the different wall thickness of the billet on the eccentricity, extrusion force, and forming torque in the forming process of the screw rod were studied. The results show that it is feasible to process hollow and solid T2 copper screw rods with equal wall thickness by rotary cold extrusion. With the increase of die working belt height, the eccentricity of the screw rod becomes smaller and closer to the ideal eccentricity. With the increase of the wall thickness of the billet, the amplitude fluctuation range of the eccentricity of the screw rod gradually decreases. The higher the height of the die working belt, the greater the extrusion force and torque required in the extrusion process, and the more intense the change of torque. These results also provide theoretical guidance for the production practice and lightweight transformation of the screw pump rotor.

Multistage Cold Extrusion Process and Forming Rules of Shaft Parts Used in Gearbox

2010 ◽  
Vol 148-149 ◽  
pp. 683-687
Author(s):  
Dong Sheng Ji ◽  
Jun Song Jin ◽  
Wei Jie Ma ◽  
Ju Chen Xia ◽  
Han Guan Xia ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Formation Mechanism ◽  
Element Model ◽  
Production Method ◽  
Extrusion Process ◽  
Cold Extrusion ◽  
Forming Process ◽  
Mechanical Coupling ◽  
Extrusion Technology

The production method of a driving axles used in gearbox is presented in this paper. A five-stage cold extrusion technology for forming the driving axle was made. First, simulations based on thermal-mechanical coupling finite element model were performed with Deform_2D. During the forming process, the concave appeared at the shaft end. And its formation mechanism was studied. Then the forming rules were obtained. Corresponding experiments were carried out and quality forging was achieved. Simulation and experimental results both indicate that the five-stage cold extrusion technology was feasible.

scholarly journals Numerical Simulation and Process Optimization of Internal Thread Cold Extrusion Process

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3960
Author(s):  
Hong-Ling Hou ◽  
Guang-Peng Zhang ◽  
Chen Xin ◽  
Yong-Qiang Zhao
Keyword(s):  
Numerical Simulation ◽  
Process Parameters ◽  
Orthogonal Experiment ◽  
Extrusion Process ◽  
Extrusion Temperature ◽  
Maximum Temperature ◽  
Cold Extrusion ◽  
Internal Thread ◽  
Bottom Hole ◽  
Extrusion Forming

In the internal thread extrusion forming, if the process parameters are not selected properly, the extrusion torque will increase, the extrusion temperature will be too high, or even the tap will break. In order to obtain effective process parameters under certain working conditions, this paper uses a combination of numerical simulation and process experiment to analyze the influence of the bottom hole diameter, extrusion speed, and friction factor on the extrusion torque and extrusion temperature. Through an orthogonal experiment, the significant influence law of different process parameters on the extrusion torque and extrusion temperature was studied, and the order of their influence was determined. Based on the optimal process parameters, numerical simulations and process tests were carried out, and the extrusion effect and related parameters were compared and analyzed. The results show that the extruded thread has clear contour, uniform tooth pitch, complete tooth shape, and good flatness. Compared with before optimization, the maximum extrusion torque has been reduced by 37.15%, the maximum temperature has been reduced by 29.72%, and the extrusion quality has been improved. It shows that the optimized method and optimized process parameters have good engineering practicability.

Experimental Study of Hot Extrusion Micro Gear of Brass H62

2011 ◽  
Vol 189-193 ◽  
pp. 2903-2906
Author(s):  
Xu Dong Zhou ◽  
Xiang Ru Liu
Keyword(s):  
Dimensional Accuracy ◽  
Hot Extrusion ◽  
Extrusion Process ◽  
Plastic Behavior ◽  
Die Materials ◽  
Super Plastic ◽  
3D Fea ◽  
Die Set ◽  
Fea Simulation ◽  
Extrusion Technology

A new micro-forming method, combining a metal’s super-plastic behavior with hot extrudsion technology, has been developed for manufacturing micro-gear from brass H62. The micro-gear, which modulus m = 0.125mm, pressure angle α = 20°, number of teeth z = 6, tip diameter d = 1mm, was selected and its dies were designed with a better die approach angle based on the DEFORM-3D FEA simulation results of the hot extrusion process. Finally the micro-gear was successfully hot extruded at 650°C from blank Φ3mm×3mm with extrusion ratio about 17. A good dimensional accuracy for micro-gear was obtained by using this hot extrusion technology. In the special die set, the split die structure was designed, and the special die materials were chosen, such as the pressure ram was made of tungsten carbide, and the other dies were made of mold materials 4Cr5MoSiV1.

Honeycomb Radiator Cold Extrusion Forming Research

2013 ◽  
Vol 753-755 ◽  
pp. 149-154
Author(s):  
Sheng Guan Qu ◽  
Li Kui Liu ◽  
Wen Long Li ◽  
Guang Hong Wang ◽  
Xiao Qiang Li
Keyword(s):  
Thermal Performance ◽  
Crucial Role ◽  
Flow Condition ◽  
Optimization Design ◽  
Strain State ◽  
Cold Extrusion ◽  
Forming Process ◽  
Stress Strain ◽  
Die Structure ◽  
Extrusion Forming

Radiators plays a crucial role in thermal performance of LED Lamp, and the latest development of LED honeycomb radiator forming process has been discussed. Moreover, stress-strain state in the dies and blank flow condition with different die structures have been studied by DEFORM. Accordingly the feasibility of the optimization design also has been demonstrated. The results show that the substance flowing has a serious affect on the force to the die. And with an appropriate die structure, the uniformity of forming can be greatly improved and the force to the die can be reduced.

Investigation and Application of Cold Extrusion Forming Process in Die Structure Design of Plug Extremity

2010 ◽  
Vol 34-35 ◽  
pp. 888-892
Author(s):  
Zhi Qiang Jiang ◽  
Xi Lan Feng ◽  
Xian Zhang Feng
Keyword(s):  
Production Efficiency ◽  
Structure Design ◽  
Cold Extrusion ◽  
Manufacturing Cost ◽  
Process Technology ◽  
Forming Process ◽  
Key Technology ◽  
Die Structure ◽  
Technological Data ◽  
Extrusion Forming

a cold extrusion forming process in die structure of plug extremity is analyzed in this paper, its technological data on the tooling structure design of plug extremity are discussed, and the die architecture design and key technology in the automatic extrusion machine for plug extremity with cold extrusion forming approach were accomplished. This plug extremity equipment developed with cold extrusion forming process technology can not only achieved the process of delivering material, extruding forming and cutting-off material in automatically, but also enhanced the rigidity and intension at two ends of plug. The production efficiency and the material used ratio were increased greatly, the manufacturing cost was decreased obviously, and the plug quality with cold extrusion forming method was ensured.

scholarly journals The Influence of the Bottom Hole of Cold Extruding Internal Thread on Thread Quality

Mechanika ◽  
2021 ◽  
Vol 27 (4) ◽  
pp. 335-341
Author(s):  
Hongling Hou ◽  
Xin CHEN ◽  
Yongqiang ZHAO ◽  
Yayin HE ◽  
Changqian WANG
Keyword(s):  
Numerical Simulation ◽  
Extrusion Process ◽  
High Rate ◽  
Cold Extrusion ◽  
Internal Thread ◽  
Important Indicator ◽  
Good Surface ◽  
Bottom Hole ◽  
Simulation Results ◽  
The Relationship

The diameter of the threaded bottom hole determines whether the extrusion can proceed smoothly and the fullness of the tooth shape after extrusion. The tooth height rate is an important indicator of the strength of the threaded connection. In order to establish the relationship between the diameter of the bottom hole and the tooth height of the extruded internal thread, this paper takes the aluminum alloy M8×1.25 mm internal thread as an example, and uses a method of combining numerical simulation and process test. Obtained the changing law of internal thread profile and tooth height rate of extruded workpieces with different bottom hole diameters. Using MATLAB to fit the numerical simulation results, the relationship between the tooth height of the internal thread and the diameter of the prefabricated bottom hole of the workpiece was obtained. The reliability of the numerical simulation results and the feasibility of the fitting formula are verified through experiments. The results show that the diameter of the prefabricated bottom hole of the workpiece is controlled within 7.33~7.39 mm when the M8×1.25 mm internal thread is processed by the cold extrusion process. The high rate of the internal thread after extrusion meets the requirements of thread connection strength, and the internal thread has high forming quality and good surface quality.

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