Effect of Die Materials on Marginal and Internal Adaptation of Zirconia Copings: An In Vitro Study

Aim: Close adaptation of cemented CAD/CAM restorations to their abutments is highly dependent on precise impressions and accurate replicas of teeth and adjacent oral tissues. This in-vitro study compared the effect of two die materials, as physical replicas of prepared teeth, on internal and marginal adaptations of zirconia copings to their corresponding abutments. Materials and Methods: A virtual model simulating a prepared premolar was designed and used for the milling of thirty identical metal models. Impression was taken of all models by Polyvinyl siloxane material. Fifteen impressions were poured in with Type IV stone and the other fifteen with polyurethane resin to make dies. All dies were scanned, and for each of them, zirconia coping was designed and milled. The copings were cemented to their corresponding metal models. Marginal gap between each coping and its metal model was measured at 20 points with a stereomicroscope (×60). Then the specimens were sectioned into two halves, and the internal gap was measured at seven points, including right and left cervico-axial, mid-axial, occluso-axial, and mid-occlusal. The data were analyzed with an independent T-test and repeated measure ANOVA at a 95% confidence level (p<0.05). Results: Mean value of marginal gap for Type IV stone and Exakto-Form groups were 54.31 ± 4.11 μm and 56.25 ± 4.24 μm, respectively. Mean values of the internal gaps for both groups ranged from 48 μm to 120 μm. Conclusion: Based on the results of this study, an internal and marginal adaptation of zirconia copings designed on digitized polyurethane and Type IV stone dies are clinically acceptable.

Effect of CAD/CAM Ceramic Thickness on Shade Masking Ability of Discolored Teeth: In Vitro Study

Shade matching is a common challenge that dentists face during fabrication of esthetic dental restoration. Thus, the aim of the current study was to assess the masking ability of two types of CAD/CAM ceramics for gaining high esthetic prosthesis. This in vitro study used a total sample size of 66 lithium disilicate (LD) and leucite reinforced (LR) CAD/CAM ceramics sub-grouped into three thicknesses: 0.5, 1, and 1.5 mm. Nine shades of natural dentin die materials were prepared as a replica of the underlying tooth structure. The difference in color (ΔE) and translucency parameter (TP) were assessed for both tested ceramics at the three thicknesses. One-way ANOVA was performed to compare the three thicknesses of each ceramic, followed by multiple pairwise comparisons between both ceramics. LR had significantly higher ΔE than LD at all thicknesses used unlike the case in TP. Thickness of 0.5 mm exhibited the highest ΔE and TP, while 1.5 mm thickness showed the lowest ΔE and TP in both ceramics. Increase in ceramic thickness had a great impact on both color masking ability of the underlying tooth structure and its translucency. The higher the ceramic thickness, the better the masking ability and the lower the translucency was reported.

Resistência à abrasão e resistência à compressão de materiais para modelos e troquéis: influência de sua imersão prévia em óleo.

Gypsum products are generally considered, by the majority of investigators, to possess the greatest amount of desirable properties, when used as model or die materials. The property, however, in which they are less efficient is the one related to abrasion resistance. The authors describe a new method to measure the abrasion resistance of gypsum products and recomend their immersion in innert mineral oil, prior to their use, in order to increase this proferty. Studdying, simultaneously, the compressive strenght of the same materials, the authors verify that, even though some of the gypsum products have their compressive strengts diminished due to a previous immersion in oll, the d'fferences, expressed in kg/cm², have no clinical significance, considering their use as model or die materials, which are much more subjected to abrasion or cutting actions in the dental laboratory. The results were statistically analysed.

Comparative evaluation of fine detail reproduction of six different die materials- An in-Vitro study

The precise outcome of any indirect casting, depends on the various procedures and materials involved through all its stages. The accurate fit against the prepared surface and the adaptation against the prepared margin depends on how accurately the tooth surface is captured in the impression made and how well it is reproduced in the die This study aims to study and compare the property of fine detail reproduction amongst six die materials.Over a pre-calibrated master die using custom tray, an impression record is made and poured using the six different die materials and the finest line reproduced is visualized under an optical fluorescent microscope at 50X magnification.The data obtained were statistically analysed using one-way ANOVA and subsequently assessed by post-hoc Tukey’s comparison to identify any significant differences between the groups. Epoxy resin die material (1.93 mm) showed a consistently excellent fine detail reproduction, followed by conventional Type V gypsum and Synthetic gypsum (15.91 mm), while Resin modified-Type IV and Type V and conventional Type IV gypsum dies (21.86mm) showed the least accuracy in fine reproduction.

Failures of Tools and Dies

This article discusses failure mechanisms in tool and die materials that are very important to nearly all manufacturing processes. It is primarily devoted to failures of tool steels used in cold working and hot working applications. The processes involved in the analysis of tool and die failures are also covered. In addition, the article focuses on a number of factors that are responsible for tool and die failures, including mechanical design, grade selection, steel quality, machining processes, heat treatment operation, and tool and die setup.

On the Use of Conformal Cooling in High-Pressure Die-Casting and Semisolid Casting

Today, tool life in high pressure die casting (HPDC) is of growing interest. A common agreement is that die life is primarily decided by the thermal load and temperature gradients in the die materials. Conformal cooling with the growth of additive manufacturing has raised interest as a means of extending die life. In the current paper, conformal cooling channels’ performance and effect on the thermal cycle in high-pressure die casting and rheocasting are investigated for conventional HPDC and semisolid processing. It was found that conformal cooling aids die temperature reduction, and the use of die spray may be reduced and support the die-life extension. For the die filling, the increased temperature was possibly counterproductive. Instead, it was found that the main focus for conformal cooling should be focused to manage temperature around the in-let bushing and possibly the runner system. Due to the possible higher inlet pressures for semisolid casting, particular benefits could be seen.

Numerical and Experimental Investigation of the Impact of the Electromagnetic Properties of the Die Materials in Electromagnetic Forming of Thin Sheet Metal

In electromagnetic forming of thin sheet metal, the die is located within the effective range of the electromagnetic wave. Correspondingly, a current is induced not only in the sheet metal, but also in the die. Like the current in the workpiece, also the current in the die interacts with the electromagnetic wave, resulting in Lorentz forces and changes of the electromagnetic field. With the aim to study the influence of different electromagnetic die properties in terms of specific electric resistance and relative magnetic permeability, electromagnetic simulations were carried out. A change in the resulting forming forces in the sheet metals was determined. To confirm the simulation results, electromagnetic forming and embossing tests were carried out with the corresponding die materials. The results from simulation and experiment were in good agreement.

Diamond-Like-Carbon Coated Dies for Electromagnetic Embossing

Electromagnetic forming is a high-speed process, which features contactless force transmission. Hence, punching operations can be realized with a one-sided die and without a mechanical punch. As the forces act as body forces in the part near the surface, the process is especially convenient for embossing microstructures on thin sheet metals. Nevertheless, the die design is critical concerning wear like adhesion. Several die materials were tested, like aluminum, copper as well as different steel types. For all die materials adhesion phenomena were observed. To prevent such adhesion an a-C:H-PVD (Physical Vapor Deposition)-coating was applied to steel dies (X153CrMoV12) and tested by embossing aluminum sheets (Al99.5). By this enhancement of the die adhesion was prevented. Furthermore, the die surface was structured with tribology-effective patterns that were generated by micro hard milling. The embossing quality was topographically analyzed with respect to different initial surface states of the sheets. It was identified that thicker sheets facilitate better embossing results. Moreover, the initial sheet surface has a decisive influence on the embossing quality, whereby the characteristic of the topography showed different susceptibility on the initial sheet surface state.