The development of a lean park homes production process using process flow and simulation methods

The procedure of traceability of finished product, the regulating actions for tracking of products, beginning from the raw materials used for production of the single-part randomly chosen consumer package of a product and ending with shipment of this product to distributing facilities and also for tracking of processing of randomly chosen raw materials are offered. The traceability system does not guarantee a complete elimination of risk from arrival to the enterprise of improper raw and other materials, but allows tracking and identifying a source of nonconformance, after receiving of problem in quality of finished product. If a source of nonconformance is raw or other materials, then the manufacturer can allocate responsibilities for damage to property to the supplier of these raw or other materials. The procedure of traceability provides carrying out of training exercises at least once a year for determination of efficiency and working capacity of the current system of traceability, and also for identification and elimination of bottlenecks. For monitor and control over the stages of a process flow on the basis of the available database were proved the critical parameters of production process of confectionery, which control will allow to receive a safe product with the set technological and end-user performances. For monitor and control over the stages of a process flow on the basis of the available database on product traceability were proved the critical parameters of production process of confectionery, which control will allow to receive a safe product with the set technological and end-user performances. The accepted system eliminates a possibility of sales of products of nonconforming quality and allows to go back from the established control procedures that promotes the productivity enhancement.

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An application of computer simulation methods in ship production process

Computers in Industry ◽

10.1016/0166-3615(87)90095-9 ◽

1987 ◽

Vol 9 (1) ◽

pp. 37-51

Author(s):

Andrzej S. Karpowicz ◽

Vilim Simone

Keyword(s):

Computer Simulation ◽

Production Process ◽

Simulation Methods

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Penentuan Jumlah Tenaga Kerja dengan Menggunakan Simulasi Antrian di Departemen Produksi di PT. Surya Tubal Indonesia

Jurnal Teknik Industri ◽

10.22219/jtiumm.vol3.no2.115-120 ◽

2010 ◽

Vol 3 (2) ◽

pp. 115

Author(s):

Murti Astuti Ilyas Mas'udin

Keyword(s):

Production Process ◽

Process Flow

In its productionp rocessa, companyis consistedo f variousd epartmentssu pponingo neanother in a good teamwork to build a single unity. Therefore inefiiciency in one of thosedepartmentsw ill affect other departmentsth at in turn will have impact on production outcome.One of thosed epartmentiss producliond epartmentth at is one of the most imponants ectionswhichp laysi mportanrt olei n productions moothness.One of problemsd isturbingt he smoothnesosf flow processin this departmenits theproblemo f long productl ining markedb y considerablwea itingt ime.T his is certainlyi neffectivesince it will not only disturb the production process flow but also decrease the product qualitycausedb y too muchw aitingt ime in the line. Thereforew, e havet o makea n efforti n reducingth eline sizew hile still considert he costj ust in casea n improvemenits made.T o overcometh ismatter,o new ay we couldt akei s utilizinga line simulationb y optimizings ervicefa cilitiesn umber(numbero f laborf orce)w ith minimumc osta ndp roductw aitingt ime.

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Comparative Analysis of the Production Process of a Flange-Type Product by the Hybrid and Traditional Method with the Use of Simulation Methods

Advances in Science and Technology – Research Journal ◽

10.12913/22998624/144309 ◽

2022 ◽

Vol 16 (1) ◽

pp. 231-242

Author(s):

Agnieszka Terelak-Tymczyna ◽

Emilia Bachtiak-Radka ◽

Andrzej Jardzioch

Keyword(s):

Comparative Analysis ◽

Production Process ◽

Traditional Method ◽

Simulation Methods

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Project Realization Scheduling and its Multi Criteria Evaluation

Foundations of Management ◽

10.2478/v10238-012-0009-8 ◽

2009 ◽

Vol 1 (2) ◽

pp. 25-44

Author(s):

Tadeusz Witkowski ◽

Paweł Antczak ◽

Arkadiusz Antczak

Keyword(s):

Production Process ◽

Project Scheduling ◽

Production Scheduling ◽

Open Cluster ◽

Process Flow ◽

Product Flow ◽

Production Type ◽

Multi Criteria Evaluation ◽

Type Factor ◽

Project Realization

Project Realization Scheduling and its Multi Criteria EvaluationThe paper focuses on project scheduling classification issues according to the type of constraints and optimization directions. Special attention was paid to production scheduling, presenting the basic issues in relation with product flow organizational criterion. Open-cluster issue was formulated and analyzed with the use of modern heuristics. Solution was evaluated with multiple criteria, mainly on the basis of time characteristics. Production process flow relations, in coordinates determined by operation sequence at particular workplaces, as well as the production type factor were presented.

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ControlNet Control System Network Design and Optimization

Advanced Materials Research ◽

10.4028/www.scientific.net/amr.586.399 ◽

2012 ◽

Vol 586 ◽

pp. 399-403 ◽

Cited By ~ 3

Author(s):

Jian Qi Zhang ◽

Fu Min Bao ◽

Hong Tao Dang

Keyword(s):

Control System ◽

Network Design ◽

Production Process ◽

Network Optimization ◽

Optimization Methods ◽

Specific Production ◽

Optimization Scheme ◽

Design Problems ◽

Process Flow ◽

Design And Optimization

By analyzing the communication principles of ControlNet and combining with the specific production process flow, the ControlNet control system has been designed. Meanwhile, the ControlNet network optimization scheme is proposed and has been applied in the actual production according to the existing ControlNet design problems. The application result shows that the network division and network key parameters setting are very effective optimization methods, which successfully solved the emerging ControlNet fault in the production process and met the control requirements. At the same time, they are worth to be consulted for ControlNet design and optimization.

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Pengurangan Waste dengan Pendekatan Lean Six Sigma

Jurnal Teknik Industri ◽

10.22219/jtiumm.vol10.no1.20-28 ◽

2010 ◽

Vol 10 (1) ◽

pp. 20

Author(s):

Haniful Athhar

Keyword(s):

Customer Satisfaction ◽

Production Process ◽

Six Sigma ◽

Lean Six Sigma ◽

Order Fulfillment ◽

Process Flow ◽

Job Description ◽

Improvement Plan ◽

Ishikawa Diagram ◽

Six Sigma Approach

An effective and efficient order fulfillment system is absolutely needed to achieve customer satisfaction. However, wastes which occur in production process would hamper toward its progress, that it is necessary to do an efficiency effort by implementing a concept of Lean Six Sigma which is a combination of lean method and six sigma method. Lean method improves process flow and reduce wastes meanwhile six sigma method improve process capability and reduce variations. In measure phase, known that the most significant waste in production process of sugar at PT. PG. Krebet Baru were waiting, Inventory and Defect.Based on that fact, this research was very necessary to be executed to understand the causes of wastes and to make an improvement plan by using Lean Six sigma approach and Analysis of Ishikawa diagram. From analze phase, it is known that the causes of wastes were (a) The split of job description in inspection session is not focus,(b) The filter in chycling mchinedidn't work well caused by unslilled operators, ( c) the number of crushing machine is insufficient so there were material piles. The purposed improvement plans are are (a) Review and improve job description especially in inspection and weighing section, (b) Give additional training to operator who work in spinning section, (c) Machines and tool inspection before starting the production process so it is going to work well.

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ANALISIS PETA ALIRAN PROSES PADA INDUSTRI KERAMIK PLERED PURWAKARTA, INDONESIA

AdBispreneur ◽

10.24198/adbispreneur.v4i2.24365 ◽

2020 ◽

Vol 4 (2) ◽

pp. 101

Author(s):

Sam'un Jaja Rahardja ◽

Ria Arifianti

Keyword(s):

Production Process ◽

Qualitative Method ◽

Process Flow ◽

Household Appliances ◽

Flow Maps ◽

Flow Map ◽

Ceramics Industry

Plered Ceramics is a business in processing clay, whose products can be used as household appliances and decoration. In its development the SME industry can export. Achievement to make products that are acceptable and in accordance with the wishes of consumers has been increasingly recognized by businesses. There fore we need a process flow that can support the smooth production process to fulfill orders. This study aims to analyze the production process flow map in the ceramics industry Plered Purwakarta from the perspective of layout theory. The method used is a qualitative method of study of motion and time.Based on the results of research on designing process flow maps related to the machine is better and more profitable for craftsmen because it takes a shorter time. However, its use is experiencing obstacles due to lack of skills in operating the machine in ceramic processing.Keramik Plered merupakan usaha dalam pengolahan tanah liat, yang produknya dapat digunakan sebagai alat rumah tangga dan hiasan. Dalam perkembangannya industri UKM ini dapat melakukan ekspor. Pencapaian untuk membuat produk yang dapat diterima dan sesuai keinginan konsumen sudah semakin disadari oleh para pelaku usaha. Oleh karena itu diperlukan adanya aliran proses yang dapat menunjang kelancaran proses produksi untuk memenuhi pesanan. Penelitian ini bertujuan untuk menganalisis peta aliran proses produksi pada industri keramik Plered Purwakarta dari perspektif teori tata letak. Metode yang digunakan adalah metode kualitatif studi gerak dan waktu.Berdasarkan hasil penelitian perancangan peta aliran proses yang berkaitan dengan mesin lebih baik dan lebih menguntungkan bagi para pengrajin karena memakan waktu yang lebih singkat. Namun dalam penggunaannya mengalami hambatan karena kurangnya ketrampilan dalam pengoperasian mesin dalam pengolahan keramik.

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Multi Beam Full Cut Dicing of Thin Si IC wafers

International Symposium on Microelectronics ◽

10.4071/isom-2015-wp52 ◽

2015 ◽

Vol 2015 (1) ◽

pp. 000474-000478

Author(s):

Jeroen van Borkulo ◽

Richard van der Stam ◽

Won Chul Jung ◽

Paul Verburg

Keyword(s):

Integrated Circuits ◽

Production Process ◽

Heat Affected Zone ◽

Process Flow ◽

High Productivity ◽

Thin Semiconductor

Over the last years singulation of thin semiconductor wafers with (ultra) low-κ top layer has become a challenge in the production process of integrated circuits. The traditional blade dicing process is encountering serious yield issues. These issues can be addressed by applying a laser grooving process prior to the blade dicing, which is the process of reference nowadays. However, as the wafers are becoming thinner this process flow is not providing the yield and productivity required. In this article the unique ASMPT multi beam technology is presented which addresses both concerns and enables a high productivity laser dicing process with a limited heat affected zone and sufficient die strength.

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