Effect of vibration on power loss of angular contact ball bearings

2019 ◽  
Vol 72 (5) ◽  
pp. 657-664
Author(s):  
De-Xing Zheng ◽  
W.F. Chen ◽  
Guanyun Xiao ◽  
Dateng Zheng
Keyword(s):  
Heat Generation ◽  
Power Loss ◽  
High Speed ◽  
Forecasting Model ◽  
Ball Bearings ◽  
Content Type ◽  
Additional Load ◽  
Vibration Effect ◽  
Bearing Loads ◽  
Experimental Values

Purpose This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration. Design/methodology/approach The experiments about vibration effect on bearing temperature are implemented. To explore the causes of bearing temperature rise, the shaft-bearing system is first simplified to a forced vibration model to analyze the bearing loads in vibration. Next, the vibratory-induced additional load is proposed and the spin power loss of balls is re-derived under vibration. The vibration-induced heat is integrated into a novel forecasting model of bearing power loss. For validation, the muti-node model for angular contact ball bearings is referred to create the thermal network of spindle front bearing, and then the contrast and discussion is done. Findings The simulation and test results both indicate that more energy is expended and more heat is generated with vibration. And the further quantitative comparisons between simulation results and experimental values of bearing temperature demonstrate the rationality and availability of constructed model on bearing heat generation. Originality/value The vibration-induced additional load is proposed and modeled, and the novel forecasting model for heat generation for high-speed angular contact ball bearings with vibration is constructed and validated.

An improved model on forecasting temperature rise of high-speed angular contact ball bearings considering structural constraints

2018 ◽  
Vol 70 (1) ◽  
pp. 15-22 ◽  
Author(s):  
De-xing Zheng ◽  
Weifang Chen ◽  
Miaomiao Li
Keyword(s):  
Heat Generation ◽  
Temperature Rise ◽  
High Speed ◽  
Structural Constraints ◽  
Ball Bearings ◽  
Content Type ◽  
Grid Model ◽  
Simulation Results ◽  
Operation Parameters ◽  
Improved Model

Purpose Thermal performances are key factors impacting the operation of angular contact ball bearings. Heat generation and transfer about angular contact ball bearings, however, have not been addressed thoroughly. So far, most researchers only considered the convection effect between bearing housings and air, whereas the cooling/lubrication operation parameters and configuration effect were not taken into account when analyzing the thermal behaviors of bearings. This paper aims to analyze the structural constraints of high-speed spindle, structural features of bearing, heat conduction and convection to study the heat generation and transfer of high-speed angular contact ball bearings. Design/methodology/approach Based on the generalized Ohm’s law, the thermal grid model of angular contact ball bearing of high-speed spindle was first established. Next Gauss–Seidel method was used to solve the equations group by Matlab, and the nodes temperature was calculated. Finally, the bearing temperature rise was tested, and the comparative analysis was made with the simulation results. Findings The results indicate that the simulation results of bearing temperature rise for the proposed model are in better agreement with the test values. So, the thermal grid model established is verified. Originality/value This paper shows an improved model on forecasting temperature rise of high-speed angular contact ball bearings. In modeling, the cooling/lubrication operation parameters and structural constraints are integrated. As a result, the bearing temperature variation can be forecasted more accurately, which may be beneficial to improve bearing operating accuracy and bearing service life.

The Nature of Slip in High-Speed Axially Loaded Ball Bearings

1986 ◽  
Vol 200 (5) ◽  
pp. 359-365 ◽  
Author(s):  
J Dominy
Keyword(s):  
Heat Generation ◽  
High Speed ◽  
Numerical Technique ◽  
Experimental Results ◽  
Ball Bearings ◽  
Roller Bearings ◽  
Axially Loaded

This paper develops a simplified numerical technique for the analysis of heat generation and cage slip in high-speed axially loaded ball bearings. The model compares well with experimental results and has shown the characteristic slip behaviour associated with ball bearings. It has been possible to use the model to investigate the nature and causes of slip in lightly loaded ball bearings and it has been shown that the mechanism is primarily dependent upon the spin power, which falls rapidly as slip sets in. The characteristics of slip in ball bearings are shown to be quite different to those in roller bearings.

Effects of High-Operating Speeds on Tilting Pad Thrust Bearing Performance

1976 ◽  
Vol 98 (1) ◽  
pp. 73-79 ◽  
Author(s):  
J. W. Capitao ◽  
R. S. Gregory ◽  
R. P. Whitford
Keyword(s):  
Experimental Data ◽  
Flow Rate ◽  
Power Loss ◽  
High Speed ◽  
Thrust Bearing ◽  
Full Scale ◽  
Thrust Bearings ◽  
Tilting Pad ◽  
Speed Performance ◽  
Bearing Loads

A comparison of the high-speed performance characteristics of tilting-pad, self-equalizing type thrust bearings through two independent full-scale programs is reported. This paper presents experimental data on centrally pivoted, 6-pad, 267-mm (10 1/2-in.) and 304-mm (12-in.) O.D. bearings operating at shaft speeds up to 14000 rpm and bearing loads ranging up to 2.76 MPa (400 psi). Data presented demonstrate the effects of speed and loading on bearing power loss and metal temperatures. Included is a discussion of optimum oil supply flow rate based upon considerations of bearing pad temperatures and power loss values.

A new fatigue damage accumulation rating life model of ball bearings under vibration load

2020 ◽  
Vol 72 (10) ◽  
pp. 1205-1215 ◽  
Author(s):  
Li Cui
Keyword(s):  
Fatigue Damage ◽  
High Speed ◽  
Damage Accumulation ◽  
Ball Bearings ◽  
Content Type ◽  
Vibration Load ◽  
Light Load ◽  
Fatigue Damage Accumulation ◽  
Life Model ◽  
Load Conditions

Purpose Bearings in electric machines often work in high speed, light load and vibration load conditions. The purpose of this paper is to find a new fatigue damage accumulation rating life model of ball bearings, which is expected for calculating fatigue life of ball bearings more accurately under vibration load, especially in high speed and light load conditions. Design/methodology/approach A new fatigue damage accumulation rating life model of ball bearings considering time-varying vibration load is proposed. Vibration equations of rotor-bearing system are constructed and solved by Runge–Kutta method. The modified rating life and modified reference rating life model under vibration load is also proposed. Contrast of the three fatigue life models and the influence of dynamic balance level, rotating speed, preload of ball bearings on bearing’s fatigue life are analyzed. Findings To calculate fatigue rating life of ball bearings more accurately under vibration load, especially in high speed and light load conditions, the fatigue damage accumulation rating life model should be considered. The optimum preload has an obvious influence on fatigue rating life. Originality/value This paper used analytical method and model that is helpful for design of steel ball bearing in high speed, light load and vibration load conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2019-0180/

scholarly journals Study on the Thermal Performance and Temperature Distribution of Ball Bearings in the Traction Motor of a High-Speed EMU

2020 ◽  
Vol 10 (12) ◽  
pp. 4373
Author(s):  
Yu Wang ◽  
Junci Cao ◽  
Qingbin Tong ◽  
Guoping An ◽  
Ruifang Liu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Heat Generation ◽  
Thermal Performance ◽  
High Speed ◽  
Convection Heat Transfer ◽  
Ball Bearings ◽  
Convection Heat ◽  
Rolling Bearings ◽  
Traction Motors

The transient thermal performance of rolling bearings affects the mechanical performance and system safety of traction motors. Most of the traditional empirical formulas used in temperature analysis have been simplified and cannot be completely applied to the calculation of heat generation and convection heat transfer coefficients. Based on the comparative analysis of finite element transient temperature and experimental data, this paper proposes a correction method of mathematical model and derives an accurate calculation formula for the heat generation and lubricant convection heat transfer coefficient of ball bearings applicable for the non-driving end in the traction motor of a high-speed EMU (Electric Multiple Unit). The accuracy of the results has been verified by durability experiment data. In addition, with changes in speed, radial load and other factors taken into account, we have analyzed the influence of these time-varying factors on ball bearing temperature, as well as the temperature distribution law of each component in a grease-lubricated bearing, in a bid to lay a foundation for follow-up research on the heat transfer laws of traction motors and rolling bearings.

Heat Generation of Bearing

2011 ◽  
Vol 480-481 ◽  
pp. 962-967 ◽  
Author(s):  
Yan Shuang Wang ◽  
Zhe Liu ◽  
Hai Feng Zhu
Keyword(s):  
Heat Generation ◽  
Power Loss ◽  
Integral Method ◽  
High Speed ◽  
Ball Bearing ◽  
High Reliability ◽  
Roller Bearing ◽  
Rolling Bearing ◽  
Heat Sources ◽  
Local Method

Heat generation of a bearing was studied based in this paper. Computational models of power loss were built. The total heat generation was gotten. Influences on total heating were analyzed at various inner ring rolling velocities and applied loads. The results show that bearing rolling velocity and axial load affect heat generation strongly. Meanwhile sliding friction, which exists between balls and the cage pocket, cages and the surface of outer ring, is the main factors of bearing heating. Bearings with shaft are mainly used in gyro motors of aviation, aerospace, marine navigational systems, which own a long life and high reliability. Heat generated by friction affects its performance, life and reliability, and consequently influences control precision and life of gyro motors. If the rate of heat dissipation is less than the rate of the heat generation, the system temperatures will raise, the hardness of bearing ring and rolling element steel decrease, and resulting in plastic deformations, lubricant deterioration occurs, ultimately, heat imbalance failure leads to breakage of bearing components and bearing seizure[1,2].So precise evaluating heat generation of bearings with shaft is important for design, manufacture and application of bearing. The heat generation of bearing comes from power loss of friction. The traditional methods contain the local method and integral method [3]. Palmgren who used the integral method based on experimental results advanced an empirical formula of total friction moment [4]. The calculation result is lower than the fact because ignoring infection of lubricant flux. Astringe and Smith improved the above formula .But it was just for roller bearing. Harris established a local method for the ball bearing and rolling bearing [5]. Pouly et al [6, 7] analyzed part power loss of the high speed rolling bearing based on local method. Compared with the integral method, the local method calculated heating of all heat sources. The results were more accurate. Liu Zhi-quan, Han Min-zheng et al computed the heat of high speed rolling and ball bearing by the local method [8, 9]. This paper studies heat generation mechanism of bearing with shaft from a gyro motor. Different heat sources from bearings are calculated by a self-made program. All factors which influence heat generation would be gotten by analyzing at different working conditions. It would offer a theoretical basis for optimal design and proper use of bearings with shaft.

Traction behaviours of aviation lubricating oil and the effects on the dynamic and thermal characteristics of high-speed ball bearings

2019 ◽  
Vol 72 (1) ◽  
pp. 15-23 ◽  
Author(s):  
Zhen Li ◽  
Yufan Lu ◽  
Chi Zhang ◽  
Jinlong Dong ◽  
Xiaoli Zhao ◽  
...  
Keyword(s):  
Dynamic Model ◽  
High Speed ◽  
Least Squares Method ◽  
Traction Force ◽  
Operating Conditions ◽  
Lubricating Oil ◽  
Ball Bearings ◽  
Content Type ◽  
Rapid Calculation ◽  
Synthetic Aviation

Purpose The traction behaviours of lubricating oil significantly affect the stability and lubrication regime of aviation high-speed ball bearings. Rolling elements will slide at a low traction force (TF). Therefore, traction behaviours need to be studied, and a fitting expression for traction curves to rapidly calculate the traction coefficient (TC) should be developed. Design/methodology/approach The traction behaviours of an aviation lubricating oil were studied in severe operating conditions with a self-designed two-disc testing rig. Based on the least squares method and the Levenberg–Marquardt theory, a rapid calculation expression was developed by fitting the obtained traction curves. The correction of this expression was experimentally verified by comparing the TCs under different operating conditions. This expression was also used to modify the commonly accepted quasi-dynamic model of rolling bearings. Findings An increase of the load led to an increase in the TC. In comparison, the temperature and entrainment speed showed inverse effects. The proposed expression exactly predicted the trend of the experimentally acquired traction curve. The calculation with the modified dynamic model showed that the action of the TF on a single rolling element varied and that the temperature increase of the outer raceway is higher than the inner raceway, which is caused by the TF and relative sliding speed between the elements and raceways. Originality/value The proposed fitting expression is able to simplify the TC calculation of synthetic aviation lubricating oil in practical engineering applications. This paper can provide an important reference for the traction behaviour of synthetic aviation lubricating oil under severe conditions and assist with its rapid calculation and practical application in engineering.

Effect of Bearing Structure on Oil-air Flow and Temperature of High Speed Ball Bearing by Combining Nonlinear Dynamic and CFD Model

2021 ◽  
Author(s):  
Song Deng ◽  
Guiqiang Zhao ◽  
Dongsheng Qian ◽  
Hua Lin
Keyword(s):  
Temperature Rise ◽  
Power Loss ◽  
High Speed ◽  
Volume Fraction ◽  
Air Flow ◽  
Ball Bearings ◽  
Cfd Model ◽  
Oil Film ◽  
High Speeds ◽  
Bearing Structure

Abstract To achieve effective cooling for high speed ball bearings, an investigation on the effect of bearing structure on oil-air flow and temperature inside bearing chamber is necessary. However, accurately defining boundary conditions of CFD model for high speed ball bearings has not been addressed completely. Adopting an improved dynamic model of bearings to calculate movements of balls and power loss to set the movement boundary and heat source of CFD model at high-low speeds and light-heavy loads. Then, rotational speed of cage and temperature of outer ring at various loads are tested to validate this proposed method. At high speeds, enlarging sealing degree of outlet not only reduces the temperature rise of bearings and improves the uniformity of temperature distribution, but also promotes the formation of oil-film on balls’ surfaces without increasing power loss. Yet it can reduce the temperature rise but can’t markedly improve the formation of oil-film at low and ultra-high speeds. Moreover, half birfield cage facing nozzle plays an important role in improving oil volume fraction inside the bearing cavity to reduce the temperature rise of bearings, and the next is birfield cage, they are again corrugated cage and half birfield cage back towards nozzle. These research results provide theoretical guidance for the improvement of bearing structure.

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